Materials / Compare

Plastic ABS vs. Plastic Polypropylene

Compare Plastic ABS vs. Plastic Polypropylene strength, stiffness, weight and thermal properties.

Change either side
Plastic ABS3D printed (FDM)
Plastic PolypropyleneBulk polymer (molded or machined)
Try it on a partA bracket to run stress or thermal on, free in your browserOpen in LessCADOpen in LessCAD
Mechanical
Yield strength38.1MPasourcetypical33MPasourcetypical, tensile stress at yield ISO 527
Ultimate tensile strength38.1MPasourcetypical, peak stress (= stress at yield)not sourced
Flexural strength61.1MPasourcetypicalnot sourced
Elongation at break4.6%sourcetypicalnot sourced
Young's modulus (stiffness)1.96GPasourcetypical1.45GPasourcetypical, tensile modulus ISO 527
Density1,100kg/m³sourcetypical900kg/m³sourcetypical, 23 °C ISO 1183-1
Strength to weight34.6kN·m/kg36.7kN·m/kg6% higher
Stiffness to weight1.78MN·m/kg11% higher1.61MN·m/kg
Poisson's ratio0.39sourcebase material: ABS family typical (Covestro Part and Mold Design guide, Table 3-1)0.42sourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)
Shear modulus0.706GPa38% stiffer in shear0.511GPa
Bulk modulus2.97GPa3.02GPa
Speed of sound1,336m/s1,269m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution Terluran GP-22 injection-molding ABS, typical0.17–0.22W/m·Ksourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)
Thermal expansion80–110µm/m·Ksourcebase material: INEOS Styrolution Terluran GP-22 injection-molding ABS, range80–100µm/m·Ksourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)
100 mm part over a 50 °C swing475µm growth450µm growth6% less
Specific heatnot sourcednot sourced
Heats up and cools (diffusivity)not sourcednot sourced
Thermal shock resistance21.2W/m28.6W/m35% more resistant
Glass transition101°Csourcetypicalnot sourced
Max service temperature86.6°CsourceHDT 0.455 MPa (printed specimens)90°CsourceHDT 0.45 MPa (ISO 75B), unannealed
Values forUltimaker ABS, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v5.00, April 20, 2022.LyondellBasell Moplen HP501H polypropylene homopolymer (general purpose), typical ISO values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic ABS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic ABS stronger than Plastic Polypropylene?

Plastic ABS is stronger: its yield strength is 38.1 MPa against 33 MPa for Plastic Polypropylene (15%).

Which is lighter, Plastic ABS or Plastic Polypropylene?

Plastic Polypropylene is lighter: 900 kg/m³ against 1,100 kg/m³ for Plastic ABS.

Which is stiffer, Plastic ABS or Plastic Polypropylene?

Plastic ABS is stiffer: Young's modulus 1.96 GPa against 1.45 GPa for Plastic Polypropylene, so the same part in Plastic ABS deflects less under the same load.

Which is lighter for the same job, Plastic ABS or Plastic Polypropylene?

For the same stiffness or strength: Plastic ABS is lighter for a stiff rod or tie (tension); Plastic Polypropylene is lighter for a stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic ABSPlastic Polypropylene
Stiff rod or tie (tension)lighter11% heavier
Stiff beam (bending)5% heavierlighter
Stiff panel or plate11% heavierlighter
Strong rod or tie6% heavierlighter
Strong beam11% heavierlighter
Strong panel or plate14% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic ABS or Plastic Polypropylene?

Plastic Polypropylene conducts heat better: 0.195 W/m·K against 0.17 W/m·K for Plastic ABS.

Which expands less with temperature?

Plastic Polypropylene expands less: 90 µm/m·K against 95 µm/m·K for Plastic ABS.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic ABSPlastic Polypropylene
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic ABSPlastic Polypropylene
Strength against density

Related comparisons