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Plastic ABS vs. Stainless 303

Compare Plastic ABS vs. Stainless 303 strength, stiffness, weight and thermal properties.

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Plastic ABS3D printed (FDM)
Stainless 303Wrought
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Mechanical
Yield strength38.1MPasourcetypical275MPasourceOutokumpu typical (product P = hot rolled plate, transverse)
Ultimate tensile strength38.1MPasourcetypical, peak stress (= stress at yield)585MPasourceOutokumpu typical
Flexural strength61.1MPasourcetypicalnot sourced
Elongation at break4.6%sourcetypical35%sourceOutokumpu typical, A5
Young's modulus (stiffness)1.96GPasourcetypical200GPasourceat RT (Table 12)
Density1,100kg/m³sourcetypical7,900kg/m³sourceat RT
Strength to weight34.6kN·m/kg34.8kN·m/kg
Stiffness to weight1.78MN·m/kg25.3MN·m/kg14.2x higher
Poisson's ratio0.39sourcebase material: ABS family typical (Covestro Part and Mold Design guide, Table 3-1)0.3sourcedesign value (structural stainless steels)
Shear modulus0.706GPa76.9GPa109x stiffer in shear
Bulk modulus2.97GPa167GPa
Speed of sound1,336m/s5,032m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution Terluran GP-22 injection-molding ABS, typical15W/m·Ksourceat RT
Thermal expansion80–110µm/m·Ksourcebase material: INEOS Styrolution Terluran GP-22 injection-molding ABS, range16µm/m·Ksourcemean, 20–100 °C
100 mm part over a 50 °C swing475µm growth80µm growth5.94x less
Specific heatnot sourced500J/kg·Ksourceat RT
Heats up and cools (diffusivity)not sourced3.8mm²/s
Thermal shock resistance21.2W/m902W/m42.6x more resistant
Glass transition101°Csourcetypicalnot sourced
Max service temperature86.6°CsourceHDT 0.455 MPa (printed specimens)871°Csourcecontinuous, scaling limit
Values forUltimaker ABS, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v5.00, April 20, 2022.1.4305 / UNS S30300, Outokumpu typical values (hot rolled, solution annealed) from 'Steel Grades, Properties and Global Standards'; max service from Carpenter CarTech 303 datasheet

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic ABS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic ABS stronger than Stainless 303?

Stainless 303 is stronger: its yield strength is 275 MPa against 38.1 MPa for Plastic ABS (7.22x).

Which is lighter, Plastic ABS or Stainless 303?

Plastic ABS is lighter: 1,100 kg/m³ against 7,900 kg/m³ for Stainless 303.

Which is stiffer, Plastic ABS or Stainless 303?

Stainless 303 is stiffer: Young's modulus 200 GPa against 1.96 GPa for Plastic ABS, so the same part in Stainless 303 deflects less under the same load.

Which is lighter for the same job, Plastic ABS or Stainless 303?

For the same stiffness or strength: Plastic ABS is lighter for a stiff panel or plate, strong beam, strong panel or plate; Stainless 303 is lighter for a stiff rod or tie (tension), stiff beam (bending).

Part that must bePlastic ABSStainless 303
Stiff rod or tie (tension)14.2x heavierlighter
Stiff beam (bending)41% heavierlighter
Stiff panel or platelighter1.54x heavier
Strong rod or tieabout equalabout equal
Strong beamlighter1.92x heavier
Strong panel or platelighter2.67x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic ABS or Stainless 303?

Stainless 303 conducts heat better: 15 W/m·K against 0.17 W/m·K for Plastic ABS.

Which expands less with temperature?

Stainless 303 expands less: 16 µm/m·K against 95 µm/m·K for Plastic ABS.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic ABSStainless 303
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic ABSStainless 303
Strength against density

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