Materials / Compare

Plastic ABS vs. Steel

Compare Plastic ABS vs. Steel strength, stiffness, weight and thermal properties.

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Plastic ABS3D printed (FDM)
SteelWrought
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Mechanical
Yield strength38.1MPasourcetypical385MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey), as reported by AISC
Ultimate tensile strength38.1MPasourcetypical, peak stress (= stress at yield)505MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey)
Flexural strength61.1MPasourcetypicalnot sourced
Elongation at break4.6%sourcetypicalnot sourced
Young's modulus (stiffness)1.96GPasourcetypical200GPasourcedesign value (AISC 360-16)
Density1,100kg/m³sourcetypical7,850kg/m³sourcenominal (constructional data)
Strength to weight34.6kN·m/kg49kN·m/kg42% higher
Stiffness to weight1.78MN·m/kg25.5MN·m/kg14.3x higher
Poisson's ratio0.39sourcebase material: ABS family typical (Covestro Part and Mold Design guide, Table 3-1)0.3sourcedesign value (AISC 360-16 Commentary)
Shear modulus0.706GPa76.9GPa109x stiffer in shear
Bulk modulus2.97GPa167GPa
Speed of sound1,336m/s5,048m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution Terluran GP-22 injection-molding ABS, typical48W/m·Ksourcenominal at 20 °C
Thermal expansion80–110µm/m·Ksourcebase material: INEOS Styrolution Terluran GP-22 injection-molding ABS, range12µm/m·Ksourcenominal (constructional data, no temperature range stated)
100 mm part over a 50 °C swing475µm growth60µm growth7.92x less
Specific heatnot sourced460–480J/kg·Ksourcebase material: EN S275JR unalloyed structural steel (the EN counterpart of A36), typical, 50/100 °C
Heats up and cools (diffusivity)not sourced13mm²/s
Thermal shock resistance21.2W/m5,390W/m254x more resistant
Glass transition101°Csourcetypicalnot sourced
Max service temperature86.6°CsourceHDT 0.455 MPa (printed specimens)not sourced
Values forUltimaker ABS, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v5.00, April 20, 2022.Generic structural steel, cited as ASTM A992 (the current US structural grade): ASTM A992 W-shapes; Fy/Fu specified minimums from AISC publications (AISC 360-16 Commentary; Modern Steel Construction); elastic constants AISC 360; physical constants from the bauforumstahl structural-steel EPD, which names A992 among covered product standards.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic ABS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic ABS stronger than Steel?

Steel is stronger: its yield strength is 385 MPa against 38.1 MPa for Plastic ABS (10.1x).

Which is lighter, Plastic ABS or Steel?

Plastic ABS is lighter: 1,100 kg/m³ against 7,850 kg/m³ for Steel.

Which is stiffer, Plastic ABS or Steel?

Steel is stiffer: Young's modulus 200 GPa against 1.96 GPa for Plastic ABS, so the same part in Steel deflects less under the same load.

Which is lighter for the same job, Plastic ABS or Steel?

For the same stiffness or strength: Plastic ABS is lighter for a stiff panel or plate, strong beam, strong panel or plate; Steel is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie.

Part that must bePlastic ABSSteel
Stiff rod or tie (tension)14.3x heavierlighter
Stiff beam (bending)41% heavierlighter
Stiff panel or platelighter1.53x heavier
Strong rod or tie42% heavierlighter
Strong beamlighter1.53x heavier
Strong panel or platelighter2.24x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic ABS or Steel?

Steel conducts heat better: 48 W/m·K against 0.17 W/m·K for Plastic ABS.

Which expands less with temperature?

Steel expands less: 12 µm/m·K against 95 µm/m·K for Plastic ABS.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic TPUPlastic NylonAluminumIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic ABSSteel
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic TPUPlastic NylonRubberAluminumIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic ABSSteel
Strength against density

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