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Plastic ABS vs. Plastic TPU

Compare Plastic ABS vs. Plastic TPU strength, stiffness, weight and thermal properties.

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Plastic ABS3D printed (FDM)
Plastic TPU3D printed (FDM)
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Mechanical
Yield strength38.1MPasourcetypicalnot given (tensile used)
Ultimate tensile strength38.1MPasourcetypical, peak stress (= stress at yield)23.7MPasourcetypical, stress at break
Flexural strength61.1MPasourcetypical14.9x stronger in bending4.1MPasourcetypical
Elongation at break4.6%sourcetypicalnot sourced
Young's modulus (stiffness)1.96GPasourcetypical29.3x stiffer0.067GPasourcetypical
Density1,100kg/m³sourcetypical1,220kg/m³sourcetypical
Strength to weight34.6kN·m/kg1.78x higher19.4kN·m/kg
Stiffness to weight1.78MN·m/kg32.5x higher0.0549MN·m/kg
Poisson's ratio0.39sourcebase material: ABS family typical (Covestro Part and Mold Design guide, Table 3-1)not sourced
Shear modulus0.706GPanot sourced
Bulk modulus2.97GPanot sourced
Speed of sound1,336m/s234m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution Terluran GP-22 injection-molding ABS, typicalnot sourced
Thermal expansion80–110µm/m·Ksourcebase material: INEOS Styrolution Terluran GP-22 injection-molding ABS, rangenot sourced
100 mm part over a 50 °C swing475µm growthnot sourced
Specific heatnot sourcednot sourced
Heats up and cools (diffusivity)not sourcednot sourced
Thermal shock resistance21.2W/mnot sourced
Melting pointnot sourced217°Csourcetypical
Glass transition101°Csourcetypicalnot sourced
Max service temperature86.6°CsourceHDT 0.455 MPa (printed specimens)1.72x hotter50.3°CsourceHDT 0.455 MPa (printed specimens)
Values forUltimaker ABS, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v5.00, April 20, 2022.Ultimaker TPU 95A, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 29, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic ABS and Plastic TPU are 3D printed: their properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic ABS stronger than Plastic TPU?

Plastic ABS is stronger: its yield strength is 38.1 MPa against tensile strength 23.7 MPa for Plastic TPU (1.61x).

Which is lighter, Plastic ABS or Plastic TPU?

Plastic ABS is lighter: 1,100 kg/m³ against 1,220 kg/m³ for Plastic TPU.

Which is stiffer, Plastic ABS or Plastic TPU?

Plastic ABS is stiffer: Young's modulus 1.96 GPa against 0.067 GPa for Plastic TPU, so the same part in Plastic ABS deflects less under the same load.

Which is lighter for the same job, Plastic ABS or Plastic TPU?

For the same stiffness or strength: Plastic ABS is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic ABSPlastic TPU
Stiff rod or tie (tension)lighter32.5x heavier
Stiff beam (bending)lighter6x heavier
Stiff panel or platelighter3.42x heavier
Strong rod or tielighter1.78x heavier
Strong beamlighter1.52x heavier
Strong panel or platelighter41% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which handles higher temperatures, Plastic ABS or Plastic TPU?

Plastic ABS does: 86.6 °C against 50.3 °C for Plastic TPU, both HDT 0.455 MPa (printed specimens).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic ABSPlastic TPU
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic ABSPlastic TPU
Strength against density

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