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Aluminum 5052-H32 vs. Plastic Polypropylene

Compare Aluminum 5052-H32 vs. Plastic Polypropylene strength, stiffness, weight and thermal properties.

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Aluminum 5052-H32Wrought
Plastic PolypropyleneBulk polymer (molded or machined)
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Mechanical
Yield strength195MPasourcetypical, 0.2% offset33MPasourcetypical, tensile stress at yield ISO 527
Ultimate tensile strength230MPasourcetypicalnot sourced
Elongation at break12%sourcetypicalnot sourced
Young's modulus (stiffness)70GPasourcetypical1.45GPasourcetypical, tensile modulus ISO 527
Density2,685kg/m³sourcenominal900kg/m³sourcetypical, 23 °C ISO 1183-1
Strength to weight72.6kN·m/kg1.98x higher36.7kN·m/kg
Stiffness to weight26.1MN·m/kg16.2x higher1.61MN·m/kg
Poisson's ratio0.33sourcetypical (handbook physical constant)0.42sourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)
Shear modulus26.3GPa51.5x stiffer in shear0.511GPa
Bulk modulus68.6GPa3.02GPa
Speed of sound5,106m/s1,269m/s
Thermal
Thermal conductivity138W/m·Ksourcebase material: 5052 in O temper (same alloy, annealed); Kaiser typical0.17–0.22W/m·Ksourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)
Thermal expansion23.8µm/m·Ksourcetypical, mean 20-100 °C80–100µm/m·Ksourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)
100 mm part over a 50 °C swing119µm growth3.78x less450µm growth
Specific heat963J/kg·Ksourceat 100 °C (212 °F); table covers O, H32, H34, H36, H38not sourced
Heats up and cools (diffusivity)53.4mm²/snot sourced
Thermal shock resistance10,822W/m378x more resistant28.6W/m
Melting point605–650°Csourcemelting rangenot sourced
Max service temperaturenot sourced90°CsourceHDT 0.45 MPa (ISO 75B), unannealed
Values for5052-H32, Kaiser Aluminum tube & pipe typical datasheet (mechanical, CTE, melting); MIL-HDBK-5J (Poisson, density, specific heat)LyondellBasell Moplen HP501H polypropylene homopolymer (general purpose), typical ISO values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum 5052-H32 stronger than Plastic Polypropylene?

Aluminum 5052-H32 is stronger: its yield strength is 195 MPa against 33 MPa for Plastic Polypropylene (5.91x).

Which is lighter, Aluminum 5052-H32 or Plastic Polypropylene?

Plastic Polypropylene is lighter: 900 kg/m³ against 2,685 kg/m³ for Aluminum 5052-H32.

Which is stiffer, Aluminum 5052-H32 or Plastic Polypropylene?

Aluminum 5052-H32 is stiffer: Young's modulus 70 GPa against 1.45 GPa for Plastic Polypropylene, so the same part in Aluminum 5052-H32 deflects less under the same load.

Which is lighter for the same job, Aluminum 5052-H32 or Plastic Polypropylene?

For the same stiffness or strength: Aluminum 5052-H32 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam; Plastic Polypropylene is lighter for a strong panel or plate.

Part that must beAluminum 5052-H32Plastic Polypropylene
Stiff rod or tie (tension)lighter16.2x heavier
Stiff beam (bending)lighter2.33x heavier
Stiff panel or platelighter22% heavier
Strong rod or tielighter1.98x heavier
Strong beamlighter10% heavier
Strong panel or plate23% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum 5052-H32 or Plastic Polypropylene?

Aluminum 5052-H32 conducts heat better: 138 W/m·K against 0.195 W/m·K for Plastic Polypropylene.

Which expands less with temperature?

Aluminum 5052-H32 expands less: 23.8 µm/m·K against 90 µm/m·K for Plastic Polypropylene.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelAluminum 5052-H32Plastic Polypropylene
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickAluminum 5052-H32Plastic Polypropylene
Strength against density

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