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Aluminum 6061-T6 vs. Plastic PLA

Compare Aluminum 6061-T6 vs. Plastic PLA strength, stiffness, weight and thermal properties.

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Aluminum 6061-T6Wrought
Plastic PLA3D printed (FDM)
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Mechanical
Yield strength276MPasourcetypical, 0.2% offset, .500 in dia specimen52.5MPasourcetypical
Ultimate tensile strength310MPasourcetypical52.5MPasourcetypical, peak stress (= stress at yield)
Flexural strengthnot sourced96.8MPasourcetypical
Elongation at break17%sourcetypical, in 4D, 0.500 in dia specimen7.8%sourcetypical
Young's modulus (stiffness)68.3GPasourcetypical21x stiffer3.25GPasourcetypical
Density2,700kg/m³sourcenominal1,240kg/m³sourcetypical
Strength to weight102kN·m/kg2.41x higher42.3kN·m/kg
Stiffness to weight25.3MN·m/kg9.65x higher2.62MN·m/kg
Poisson's ratio0.33sourcetypical (handbook physical constant)not sourced
Shear modulus25.7GPanot sourced
Bulk modulus67GPanot sourced
Speed of sound5,030m/s1,619m/s
Thermal
Thermal conductivity167W/m·Ksourcetypical, 20 °C0.13W/m·Ksourcebase material: NatureWorks Ingeo biopolymer, amorphous sheet, 25 °C
Thermal expansion23.6µm/m·Ksourcetypical, mean 20-100 °Cnot sourced
100 mm part over a 50 °C swing118µm growthnot sourced
Specific heat896J/kg·Ksourcetypical, at 100 °C1,200J/kg·Ksourcebase material: NatureWorks Ingeo biopolymer, amorphous sheet, 25 °C
Heats up and cools (diffusivity)69mm²/s790x faster0.0874mm²/s
Thermal shock resistance19,159W/mnot sourced
Melting point582–652°Csourcesolidus-liquidus152°Csourcetypical
Glass transitionnot sourced59.1°Csourcetypical
Max service temperaturenot sourced58.8°CsourceHDT 0.455 MPa (printed specimens)
Values for6061-T6/T651, Kaiser Aluminum typical properties; Poisson from MIL-HDBK-5JUltimaker PLA, 3D-printed specimens, XY (flat) orientation; Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS dated April 20, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic PLA is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Aluminum 6061-T6 stronger than Plastic PLA?

Aluminum 6061-T6 is stronger: its yield strength is 276 MPa against 52.5 MPa for Plastic PLA (5.26x).

Which is lighter, Aluminum 6061-T6 or Plastic PLA?

Plastic PLA is lighter: 1,240 kg/m³ against 2,700 kg/m³ for Aluminum 6061-T6.

Which is stiffer, Aluminum 6061-T6 or Plastic PLA?

Aluminum 6061-T6 is stiffer: Young's modulus 68.3 GPa against 3.25 GPa for Plastic PLA, so the same part in Aluminum 6061-T6 deflects less under the same load.

Which is lighter for the same job, Aluminum 6061-T6 or Plastic PLA?

For the same stiffness or strength: Aluminum 6061-T6 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum 6061-T6Plastic PLA
Stiff rod or tie (tension)lighter9.65x heavier
Stiff beam (bending)lighter2.11x heavier
Stiff panel or platelighter27% heavier
Strong rod or tielighter2.41x heavier
Strong beamlighter39% heavier
Strong panel or platelighter5% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum 6061-T6 or Plastic PLA?

Aluminum 6061-T6 conducts heat better: 167 W/m·K against 0.13 W/m·K for Plastic PLA.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelAluminum 6061-T6Plastic PLA
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickAluminum 6061-T6Plastic PLA
Strength against density

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