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FDM Polycarbonate vs. Plastic PLA

Compare FDM Polycarbonate vs. Plastic PLA strength, stiffness, weight and thermal properties.

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FDM Polycarbonate3D printed (FDM)
Plastic PLA3D printed (FDM)
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Mechanical
Yield strength53.3MPasourcetypical52.5MPasourcetypical
Ultimate tensile strength53.3MPasourcetypical, peak stress (= stress at yield)52.5MPasourcetypical, peak stress (= stress at yield)
Flexural strength89.4MPasourcetypical96.8MPasourcetypical
Elongation at break9.2%sourcetypical18% more ductile7.8%sourcetypical
Young's modulus (stiffness)2.39GPasourcetypical3.25GPasourcetypical36% stiffer
Density1,180–1,200kg/m³sourcerange1,240kg/m³sourcetypical
Strength to weight44.8kN·m/kg6% higher42.3kN·m/kg
Stiffness to weight2.01MN·m/kg2.62MN·m/kg30% higher
Poisson's ratio0.38sourcebase material: polycarbonate family typical (Covestro Part and Mold Design guide, Table 3-1)not sourced
Shear modulus0.867GPanot sourced
Bulk modulus3.33GPanot sourced
Speed of sound1,418m/s1,619m/s
Thermal
Thermal conductivity0.2W/m·Ksourcebase material: Covestro Makrolon 2405 injection-molding PC, typical, through-plane, 23 °C0.13W/m·Ksourcebase material: NatureWorks Ingeo biopolymer, amorphous sheet, 25 °C
Thermal expansion65µm/m·Ksourcebase material: Covestro Makrolon 2405 injection-molding PC, typical, 23-55 °C, parallelnot sourced
100 mm part over a 50 °C swing325µm growthnot sourced
Specific heatnot sourced1,200J/kg·Ksourcebase material: NatureWorks Ingeo biopolymer, amorphous sheet, 25 °C
Heats up and cools (diffusivity)not sourced0.0874mm²/s
Thermal shock resistance42.5W/mnot sourced
Melting pointnot sourced152°Csourcetypical
Glass transition108°Csourcetypical59.1°Csourcetypical
Max service temperature105°CsourceHDT 0.455 MPa (printed specimens)1.78x hotter58.8°CsourceHDT 0.455 MPa (printed specimens)
Values forUltimaker PC, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 20, 2022.Ultimaker PLA, 3D-printed specimens, XY (flat) orientation; Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS dated April 20, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM Polycarbonate and Plastic PLA are 3D printed: their properties depend on build direction and print settings; these are typical values.

Questions

Is FDM Polycarbonate stronger than Plastic PLA?

FDM Polycarbonate is stronger: its yield strength is 53.3 MPa against 52.5 MPa for Plastic PLA (2%).

Which is lighter, FDM Polycarbonate or Plastic PLA?

FDM Polycarbonate is lighter: 1,190 kg/m³ against 1,240 kg/m³ for Plastic PLA.

Which is stiffer, FDM Polycarbonate or Plastic PLA?

Plastic PLA is stiffer: Young's modulus 3.25 GPa against 2.39 GPa for FDM Polycarbonate, so the same part in Plastic PLA deflects less under the same load.

Which is lighter for the same job, FDM Polycarbonate or Plastic PLA?

For the same stiffness or strength: FDM Polycarbonate is lighter for a strong rod or tie, strong beam, strong panel or plate; Plastic PLA is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate.

Part that must beFDM PolycarbonatePlastic PLA
Stiff rod or tie (tension)30% heavierlighter
Stiff beam (bending)12% heavierlighter
Stiff panel or plate6% heavierlighter
Strong rod or tielighter6% heavier
Strong beamlighter5% heavier
Strong panel or platelighter5% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, FDM Polycarbonate or Plastic PLA?

FDM Polycarbonate stretches further before it breaks: 9.2% elongation at break against 7.8% for Plastic PLA.

Which handles higher temperatures, FDM Polycarbonate or Plastic PLA?

FDM Polycarbonate does: 105 °C against 58.8 °C for Plastic PLA, both HDT 0.455 MPa (printed specimens).

Which conducts heat better, FDM Polycarbonate or Plastic PLA?

FDM Polycarbonate conducts heat better: 0.2 W/m·K against 0.13 W/m·K for Plastic PLA.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM PolycarbonatePlastic PLA
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM PolycarbonatePlastic PLA
Strength against density

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