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Aluminum 7050-T7451 vs. FDM ASA

Compare Aluminum 7050-T7451 vs. FDM ASA strength, stiffness, weight and thermal properties.

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Aluminum 7050-T7451Wrought
FDM ASA3D printed (FDM)
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Mechanical
Yield strength469MPasourcetypical, longitudinal, 0.2% offsetnot given (tensile used)
Ultimate tensile strength524MPasourcetypical, longitudinal37MPasourcetypical
Flexural strengthnot sourced65MPasourcetypical
Elongation at break11%sourcetypical, longitudinal9.2%sourcetypical
Young's modulus (stiffness)70.3GPasourcetypical28.7x stiffer2.45GPasourcetypical
Density2,830kg/m³sourcenominal1,050kg/m³sourcetypical
Strength to weight166kN·m/kg4.7x higher35.2kN·m/kg
Stiffness to weight24.8MN·m/kg10.6x higher2.33MN·m/kg
Poisson's ratio0.33sourcetypical (handbook physical constant)not sourced
Shear modulus26.4GPanot sourced
Bulk modulus68.9GPanot sourced
Speed of sound4,984m/s1,528m/s
Thermal
Thermal conductivity157W/m·Ksourcetypical, 20 °C0.17W/m·Ksourcebase material: INEOS Styrolution Luran S 777K injection-molding ASA, typical
Thermal expansion23.5µm/m·Ksourcetypical, mean 20-100 °C80–110µm/m·Ksourcebase material: INEOS Styrolution Luran S 777K injection-molding ASA, range
100 mm part over a 50 °C swing118µm growth4.04x less475µm growth
Specific heat860J/kg·Ksourcetypical, at 100 °Cnot sourced
Heats up and cools (diffusivity)64.5mm²/snot sourced
Thermal shock resistance29,862W/mnot sourced
Melting point524–635°Csourcemelting rangenot sourced
Max service temperaturenot sourced92°CsourceHDT 1.8 MPa
Values for7050-T7451 plate, Kaiser Aluminum sheet, coil & plate typical datasheet (longitudinal); Poisson from MIL-HDBK-5JBambu Lab ASA, TDS V3.0, printed specimens X-Y; nozzle 260 °C, bed 80 °C, 200 mm/s, 100% infill; annealed and dried 80 °C for 12 h before testing.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM ASA is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Aluminum 7050-T7451 stronger than FDM ASA?

Aluminum 7050-T7451 is stronger: its yield strength is 469 MPa against tensile strength 37 MPa for FDM ASA (12.7x).

Which is lighter, Aluminum 7050-T7451 or FDM ASA?

FDM ASA is lighter: 1,050 kg/m³ against 2,830 kg/m³ for Aluminum 7050-T7451.

Which is stiffer, Aluminum 7050-T7451 or FDM ASA?

Aluminum 7050-T7451 is stiffer: Young's modulus 70.3 GPa against 2.45 GPa for FDM ASA, so the same part in Aluminum 7050-T7451 deflects less under the same load.

Which is lighter for the same job, Aluminum 7050-T7451 or FDM ASA?

For the same stiffness or strength: Aluminum 7050-T7451 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum 7050-T7451FDM ASA
Stiff rod or tie (tension)lighter10.6x heavier
Stiff beam (bending)lighter1.99x heavier
Stiff panel or platelighter14% heavier
Strong rod or tielighter4.7x heavier
Strong beamlighter2.02x heavier
Strong panel or platelighter32% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum 7050-T7451 or FDM ASA?

Aluminum 7050-T7451 conducts heat better: 157 W/m·K against 0.17 W/m·K for FDM ASA.

Which expands less with temperature?

Aluminum 7050-T7451 expands less: 23.5 µm/m·K against 95 µm/m·K for FDM ASA.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelAluminum 7050-T7451FDM ASA
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickAluminum 7050-T7451FDM ASA
Strength against density

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