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Aluminum 7050-T7451 vs. Plastic HDPE

Compare Aluminum 7050-T7451 vs. Plastic HDPE strength, stiffness, weight and thermal properties.

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Aluminum 7050-T7451Wrought
Plastic HDPEBulk polymer (molded or machined)
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Mechanical
Yield strength469MPasourcetypical, longitudinal, 0.2% offset24MPasourcetypical, tensile stress at yield 23 °C, 50 mm/min ISO 527
Ultimate tensile strength524MPasourcetypical, longitudinalnot sourced
Elongation at break11%sourcetypical, longitudinalnot sourced
Young's modulus (stiffness)70.3GPasourcetypical0.9GPasourcetypical, tensile modulus 23 °C ISO 527
Density2,830kg/m³sourcenominal950kg/m³sourcetypical, ISO 1183
Strength to weight166kN·m/kg6.56x higher25.3kN·m/kg
Stiffness to weight24.8MN·m/kg26.2x higher0.947MN·m/kg
Poisson's ratio0.33sourcetypical (handbook physical constant)0.4–0.45sourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)
Shear modulus26.4GPa83.7x stiffer in shear0.316GPa
Bulk modulus68.9GPa2GPa
Speed of sound4,984m/s973m/s
Thermal
Thermal conductivity157W/m·Ksourcetypical, 20 °C0.4–0.49W/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)
Thermal expansion23.5µm/m·Ksourcetypical, mean 20-100 °C120µm/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)
100 mm part over a 50 °C swing118µm growth5.11x less600µm growth
Specific heat860J/kg·Ksourcetypical, at 100 °C2,250J/kg·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)
Heats up and cools (diffusivity)64.5mm²/s310x faster0.208mm²/s
Thermal shock resistance29,862W/m525x more resistant56.9W/m
Melting point524–635°Csourcemelting rangenot sourced
Values for7050-T7451 plate, Kaiser Aluminum sheet, coil & plate typical datasheet (longitudinal); Poisson from MIL-HDBK-5JLyondellBasell Hostalen 23050 B high density polyethylene, typical ISO values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum 7050-T7451 stronger than Plastic HDPE?

Aluminum 7050-T7451 is stronger: its yield strength is 469 MPa against 24 MPa for Plastic HDPE (19.5x).

Which is lighter, Aluminum 7050-T7451 or Plastic HDPE?

Plastic HDPE is lighter: 950 kg/m³ against 2,830 kg/m³ for Aluminum 7050-T7451.

Which is stiffer, Aluminum 7050-T7451 or Plastic HDPE?

Aluminum 7050-T7451 is stiffer: Young's modulus 70.3 GPa against 0.9 GPa for Plastic HDPE, so the same part in Aluminum 7050-T7451 deflects less under the same load.

Which is lighter for the same job, Aluminum 7050-T7451 or Plastic HDPE?

For the same stiffness or strength: Aluminum 7050-T7451 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum 7050-T7451Plastic HDPE
Stiff rod or tie (tension)lighter26.2x heavier
Stiff beam (bending)lighter2.97x heavier
Stiff panel or platelighter43% heavier
Strong rod or tielighter6.56x heavier
Strong beamlighter2.44x heavier
Strong panel or platelighter48% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum 7050-T7451 or Plastic HDPE?

Aluminum 7050-T7451 conducts heat better: 157 W/m·K against 0.445 W/m·K for Plastic HDPE.

Which expands less with temperature?

Aluminum 7050-T7451 expands less: 23.5 µm/m·K against 120 µm/m·K for Plastic HDPE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelAluminum 7050-T7451Plastic HDPE
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickAluminum 7050-T7451Plastic HDPE
Strength against density

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