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Plastic HDPE vs. Plastic Polypropylene

Compare Plastic HDPE vs. Plastic Polypropylene strength, stiffness, weight and thermal properties.

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Plastic HDPEBulk polymer (molded or machined)
Plastic PolypropyleneBulk polymer (molded or machined)
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Mechanical
Yield strength24MPasourcetypical, tensile stress at yield 23 °C, 50 mm/min ISO 52733MPasourcetypical, tensile stress at yield ISO 527
Ultimate tensile strengthnot sourcednot sourced
Elongation at breaknot sourcednot sourced
Young's modulus (stiffness)0.9GPasourcetypical, tensile modulus 23 °C ISO 5271.45GPasourcetypical, tensile modulus ISO 527
Density950kg/m³sourcetypical, ISO 1183900kg/m³sourcetypical, 23 °C ISO 1183-1
Strength to weight25.3kN·m/kg36.7kN·m/kg45% higher
Stiffness to weight0.947MN·m/kg1.61MN·m/kg1.7x higher
Poisson's ratio0.4–0.45sourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)0.42sourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)
Shear modulus0.316GPa0.511GPa1.62x stiffer in shear
Bulk modulus2GPa3.02GPa
Speed of sound973m/s1,269m/s
Thermal
Thermal conductivity0.4–0.49W/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)0.17–0.22W/m·Ksourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)
Thermal expansion120µm/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)80–100µm/m·Ksourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)
100 mm part over a 50 °C swing600µm growth450µm growth33% less
Specific heat2,250J/kg·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)not sourced
Heats up and cools (diffusivity)0.208mm²/snot sourced
Thermal shock resistance56.9W/m1.99x more resistant28.6W/m
Max service temperaturenot sourced90°CsourceHDT 0.45 MPa (ISO 75B), unannealed
Values forLyondellBasell Hostalen 23050 B high density polyethylene, typical ISO valuesLyondellBasell Moplen HP501H polypropylene homopolymer (general purpose), typical ISO values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic HDPE stronger than Plastic Polypropylene?

Plastic Polypropylene is stronger: its yield strength is 33 MPa against 24 MPa for Plastic HDPE (38%).

Which is lighter, Plastic HDPE or Plastic Polypropylene?

Plastic Polypropylene is lighter: 900 kg/m³ against 950 kg/m³ for Plastic HDPE.

Which is stiffer, Plastic HDPE or Plastic Polypropylene?

Plastic Polypropylene is stiffer: Young's modulus 1.45 GPa against 0.9 GPa for Plastic HDPE, so the same part in Plastic Polypropylene deflects less under the same load.

Which is lighter for the same job, Plastic HDPE or Plastic Polypropylene?

For the same stiffness or strength: Plastic Polypropylene is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic HDPEPlastic Polypropylene
Stiff rod or tie (tension)1.7x heavierlighter
Stiff beam (bending)34% heavierlighter
Stiff panel or plate24% heavierlighter
Strong rod or tie45% heavierlighter
Strong beam31% heavierlighter
Strong panel or plate24% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic HDPE or Plastic Polypropylene?

Plastic HDPE conducts heat better: 0.445 W/m·K against 0.195 W/m·K for Plastic Polypropylene.

Which expands less with temperature?

Plastic Polypropylene expands less: 90 µm/m·K against 120 µm/m·K for Plastic HDPE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic HDPEPlastic Polypropylene
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic HDPEPlastic Polypropylene
Strength against density

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