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Aluminum 7050-T7451 vs. Iron

Compare Aluminum 7050-T7451 vs. Iron strength, stiffness, weight and thermal properties.

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Aluminum 7050-T7451Wrought
IronWrought
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Mechanical
Yield strength469MPasourcetypical, longitudinal, 0.2% offset186MPasourcetypical (0.2% YS), hot rolled + SRA/recrystallization anneal
Ultimate tensile strength524MPasourcetypical, longitudinal290MPasourcetypical, SRA/recrystallization anneal
Elongation at break11%sourcetypical, longitudinal38%sourcetypical, gauge 4D0
Young's modulus (stiffness)70.3GPasourcetypical207GPasourcetypical, after SRA/recrystallization anneal
Density2,830kg/m³sourcenominal7,860kg/m³sourcetypical
Strength to weight166kN·m/kg7x higher23.7kN·m/kg
Stiffness to weight24.8MN·m/kg26.3MN·m/kg6% higher
Poisson's ratio0.33sourcetypical (handbook physical constant)0.282sourceNIST critically evaluated best value (polycrystalline iron)
Shear modulus26.4GPa80.7GPa3.05x stiffer in shear
Bulk modulus68.9GPa158GPa
Speed of sound4,984m/s5,132m/s
Thermal
Thermal conductivity157W/m·Ksourcetypical, 20 °C73.2W/m·Ksourcetypical at 20 °C
Thermal expansion23.5µm/m·Ksourcetypical, mean 20-100 °C13.7µm/m·Ksourcemean, 20-399 °C
100 mm part over a 50 °C swing118µm growth68.5µm growth1.72x less
Specific heat860J/kg·Ksourcetypical, at 100 °C450J/kg·Ksourcetypical
Heats up and cools (diffusivity)64.5mm²/s3.12x faster20.7mm²/s
Thermal shock resistance29,862W/m8.66x more resistant3,447W/m
Melting point524–635°Csourcemelting range1,532°Csourcetypical
Values for7050-T7451 plate, Kaiser Aluminum sheet, coil & plate typical datasheet (longitudinal); Poisson from MIL-HDBK-5JCleveland-Cliffs / AK Steel ARMCO Pure Iron Product Data Bulletin (07/2022): Table 1 typical physical properties, Table 2 typical mechanical properties after SRA/recrystallization anneal.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum 7050-T7451 stronger than Iron?

Aluminum 7050-T7451 is stronger: its yield strength is 469 MPa against 186 MPa for Iron (2.52x).

Which is lighter, Aluminum 7050-T7451 or Iron?

Aluminum 7050-T7451 is lighter: 2,830 kg/m³ against 7,860 kg/m³ for Iron.

Which is stiffer, Aluminum 7050-T7451 or Iron?

Iron is stiffer: Young's modulus 207 GPa against 70.3 GPa for Aluminum 7050-T7451, so the same part in Iron deflects less under the same load.

Which is lighter for the same job, Aluminum 7050-T7451 or Iron?

For the same stiffness or strength: Aluminum 7050-T7451 is lighter for a stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate; Iron is lighter for a stiff rod or tie (tension).

Part that must beAluminum 7050-T7451Iron
Stiff rod or tie (tension)6% heavierlighter
Stiff beam (bending)lighter1.62x heavier
Stiff panel or platelighter1.94x heavier
Strong rod or tielighter7x heavier
Strong beamlighter5.15x heavier
Strong panel or platelighter4.41x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum 7050-T7451 or Iron?

Aluminum 7050-T7451 conducts heat better: 157 W/m·K against 73.2 W/m·K for Iron.

Which expands less with temperature?

Iron expands less: 13.7 µm/m·K against 23.5 µm/m·K for Aluminum 7050-T7451.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelAluminum 7050-T7451Iron
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickAluminum 7050-T7451Iron
Strength against density

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