Materials / Compare

Aluminum 7075-T6 vs. FDM PAHT-CF

Compare Aluminum 7075-T6 vs. FDM PAHT-CF strength, stiffness, weight and thermal properties.

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Aluminum 7075-T6Wrought
FDM PAHT-CF3D printed (FDM)
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Mechanical
Yield strength503MPasourcetypical, 0.2% offset, .500 in dia specimennot given (tensile used)
Ultimate tensile strength572MPasourcetypical6.22x stronger92MPasourcetypical
Flexural strengthnot sourced125MPasourcetypical
Elongation at break11%sourcetypical, in 4D8.4%sourcetypical
Young's modulus (stiffness)71GPasourcetypical18.4x stiffer3.86GPasourcetypical
Density2,800kg/m³sourcenominal1,060kg/m³sourcetypical
Strength to weight180kN·m/kg2.07x higher86.8kN·m/kg
Stiffness to weight25.4MN·m/kg6.96x higher3.64MN·m/kg
Poisson's ratio0.33sourcetypical (handbook physical constant)not sourced
Shear modulus26.7GPanot sourced
Bulk modulus69.6GPanot sourced
Speed of sound5,036m/s1,908m/s
Thermal
Thermal conductivity130W/m·Ksourcetypical, 20 °C, T651not sourced
Thermal expansion23.4µm/m·Ksourcetypical, mean 20-100 °Cnot sourced
100 mm part over a 50 °C swing117µm growthnot sourced
Specific heat960J/kg·Ksourcetypical, at 100 °Cnot sourced
Heats up and cools (diffusivity)48.4mm²/snot sourced
Thermal shock resistance26,370W/mnot sourced
Melting point532–635°Csourcemelting range225°Csourcetypical
Glass transitionnot sourced70°Csourcetypical
Max service temperaturenot sourced170°CsourceHDT 1.8 MPa
Values for7075-T6/T651, Kaiser Aluminum rod & bar (mechanical) and sheet/coil/plate (physical) typical datasheets; Poisson from MIL-HDBK-5JBambu Lab PAHT-CF, TDS V3.0, printed specimens X-Y, dry state; nozzle 290 °C, bed 100 °C, 100 mm/s, 100% infill; annealed and dried 80 °C for 12 h before testing.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM PAHT-CF is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Aluminum 7075-T6 stronger than FDM PAHT-CF?

Aluminum 7075-T6 is stronger: its yield strength is 503 MPa against tensile strength 92 MPa for FDM PAHT-CF (5.47x).

Which is lighter, Aluminum 7075-T6 or FDM PAHT-CF?

FDM PAHT-CF is lighter: 1,060 kg/m³ against 2,800 kg/m³ for Aluminum 7075-T6.

Which is stiffer, Aluminum 7075-T6 or FDM PAHT-CF?

Aluminum 7075-T6 is stiffer: Young's modulus 71 GPa against 3.86 GPa for FDM PAHT-CF, so the same part in Aluminum 7075-T6 deflects less under the same load.

Which is lighter for the same job, Aluminum 7075-T6 or FDM PAHT-CF?

For the same stiffness or strength: Aluminum 7075-T6 is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie, strong beam; FDM PAHT-CF is lighter for a strong panel or plate.

Part that must beAluminum 7075-T6FDM PAHT-CF
Stiff rod or tie (tension)lighter6.96x heavier
Stiff beam (bending)lighter1.62x heavier
Stiff panel or plateabout equalabout equal
Strong rod or tielighter2.07x heavier
Strong beamlighter17% heavier
Strong panel or plate13% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelAluminum 7075-T6FDM PAHT-CF
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickAluminum 7075-T6FDM PAHT-CF
Strength against density

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