Materials / Compare

Aluminum 1100-O vs. Steel AISI 1018

Compare Aluminum 1100-O vs. Steel AISI 1018 strength, stiffness, weight and thermal properties.

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Aluminum 1100-OWrought
Steel AISI 1018Wrought
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Mechanical
Yield strength35MPasourcetypical, O, 0.0625 in specimen372MPasourceproducer-stated, cold drawn
Ultimate tensile strength90MPasourcetypical, O441MPasourceproducer-stated, cold drawn
Elongation at break35%sourcetypical, O, in 4D15%sourcein 2 in (50.8 mm)
Young's modulus (stiffness)69GPasourcetypical200GPasourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Density2,710kg/m³sourcenominal, 20 °C7,861kg/m³sourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Strength to weight12.9kN·m/kg47.3kN·m/kg3.66x higher
Stiffness to weight25.5MN·m/kg25.4MN·m/kg
Poisson's rationot sourced0.32sourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Shear modulusnot sourced75.7GPa
Bulk modulusnot sourced185GPa
Speed of sound5,046m/s5,043m/s
Thermal
Thermal conductivity222W/m·Ksourcetypical, O, 20 °C51.9W/m·Ksourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Thermal expansion23.6µm/m·Ksourcetypical, mean 20-100 °C12µm/m·Ksourcebase material: unalloyed carbon steel, Ovako family table (S275JR, 'none alloyed structural steels', C <= 0.21%); mean 20-300 °C
100 mm part over a 50 °C swing118µm growth60µm growth1.97x less
Specific heat901J/kg·Ksourcebase material: commercially pure aluminium EN AW-1050A (Hydro), 20 °C486J/kg·Ksourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Heats up and cools (diffusivity)90.9mm²/s6.69x faster13.6mm²/s
Thermal shock resistancenot sourced5,473W/m
Melting point640–655°Csourcemelting rangenot sourced
Values for1100-O (annealed) commercially pure aluminium, Kaiser Aluminum Tube & Pipe Alloy 1100 Technical Data (Rev. 05/06), typical properties; specific heat from Hydro EN AW-1050A (99.5% Al) extruded-products datasheet (10/2018).AISI 1018 cold drawn bar (Niagara LaSalle, cold-finished bar producer)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum 1100-O stronger than Steel AISI 1018?

Steel AISI 1018 is stronger: its yield strength is 372 MPa against 35 MPa for Aluminum 1100-O (10.6x).

Which is lighter, Aluminum 1100-O or Steel AISI 1018?

Aluminum 1100-O is lighter: 2,710 kg/m³ against 7,861 kg/m³ for Steel AISI 1018.

Which is stiffer, Aluminum 1100-O or Steel AISI 1018?

Steel AISI 1018 is stiffer: Young's modulus 200 GPa against 69 GPa for Aluminum 1100-O, so the same part in Steel AISI 1018 deflects less under the same load.

Which is lighter for the same job, Aluminum 1100-O or Steel AISI 1018?

For the same stiffness or strength: Aluminum 1100-O is lighter for a stiff beam (bending), stiff panel or plate; Steel AISI 1018 is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum 1100-OSteel AISI 1018
Stiff rod or tie (tension)about equalabout equal
Stiff beam (bending)lighter1.7x heavier
Stiff panel or platelighter2.03x heavier
Strong rod or tie3.66x heavierlighter
Strong beam1.67x heavierlighter
Strong panel or plate12% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum 1100-O or Steel AISI 1018?

Aluminum 1100-O conducts heat better: 222 W/m·K against 51.9 W/m·K for Steel AISI 1018.

Which expands less with temperature?

Steel AISI 1018 expands less: 12 µm/m·K against 23.6 µm/m·K for Aluminum 1100-O.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumStainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 1100-OSteel AISI 1018
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumStainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 1100-OSteel AISI 1018
Strength against density

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