Materials / Compare

Aluminum 3003-O vs. Plastic Nylon PA66

Compare Aluminum 3003-O vs. Plastic Nylon PA66 strength, stiffness, weight and thermal properties.

Aluminum 3003-OWrought
Plastic Nylon PA66Bulk polymer (molded or machined)
MechanicalAluminum 3003-OPlastic Nylon PA66
Yield strength40MPa185MPa22.13x stronger
Ultimate tensile strength110MPa1not stated (yield given)
Elongation at break30%130%2
Young's modulus (stiffness)69GPa123x stiffer3GPa2
Density2,730kg/m³11,130kg/m³22.42x lighter
Strength to weight14.7kN·m/kg75.2kN·m/kg5.13x higher
Stiffness to weight25.3MN·m/kg9.52x higher2.65MN·m/kg
Poisson's rationot sourcedbase material0.43
Shear modulusnot sourced1.07GPa
Bulk modulusnot sourced5GPa
Speed of sound5,027m/s3.09x faster1,629m/s
1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcretePCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 3003-OPlastic Nylon PA66
Stiffness against densityHigher and further left: stiffer for its weight
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 3003-OPlastic Nylon PA66
Strength against densityHigher and further left: stronger for its weight
ThermalAluminum 3003-OPlastic Nylon PA66
Thermal conductivity193W/m·K1585x more heat through a fin0.33W/m·K2
Thermal expansion23.2µm/m·K14.22x lesslongitudinal98µm/m·K2
100 mm part over a 50 °C swing116µm growth4.22x less490µm growth
Specific heatnot sourced1,700J/kg·K2
Heats up and cools (diffusivity)not sourced0.172mm²/s
Thermal shock resistancenot sourced57.2W/m
Melting pointmelting range640–655°C1DSC260°C2
Max service temperaturenot sourced101°C2
1k10k0.1110100Density (kg/m³)Thermal conductivity (W/m·K)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 3003-OPlastic Nylon PA66
Thermal conductivity against densityHigher and further left: spreads more heat for its weight
0.111010010100Thermal conductivity (W/m·K)Thermal expansion (µm/m·K)Plastic PETGPlastic ABSPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPlywoodPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 3003-OPlastic Nylon PA66
Thermal expansion against thermal conductivityLower and further right: warps less when heated
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Sources3 documents: Kaiser Aluminum, BASF, Covestro
Aluminum 3003-O
3003-O (annealed) aluminium-manganese alloy, the heat-exchanger tube and brazing alloy, Kaiser Aluminum Tube & Pipe Alloy 3003 Technical Data (Rev. 05/06), typical properties; specific heat from the NIST cryogenic 3003-F fit at 293 K.
Plastic Nylon PA66
BASF Ultramid A3K (PA66, unreinforced injection-moulding grade), Product Information 02/2026, dry values (ISO methods)
  1. 1
    Alloy 3003 Tube & Pipe Technical Data, Rev. 05/06Kaiser Aluminumarchived copyAluminum 3003-O · Yield strength: typical, O, 0.0625 in specimenAluminum 3003-O · Ultimate tensile strength: typical, OAluminum 3003-O · Elongation at break: typical, O, in 4DAluminum 3003-O · Young's modulus (stiffness): typicalAluminum 3003-O · Density: nominal, 20 °CAluminum 3003-O · Thermal conductivity: typical, O, 20 °CAluminum 3003-O · Thermal expansion: typical, mean 20-100 °CAluminum 3003-O · Melting point: melting range
  2. 2
    Ultramid A3K Product InformationBASFPlastic Nylon PA66 · Yield strength: typical, dryPlastic Nylon PA66 · Elongation at break: nominal strain at break, dryPlastic Nylon PA66 · Young's modulus (stiffness): typical, dryPlastic Nylon PA66 · Density: typicalPlastic Nylon PA66 · Thermal conductivity: typicalPlastic Nylon PA66 · Thermal expansion: longitudinal, 23-55 °CPlastic Nylon PA66 · Specific heat: typicalPlastic Nylon PA66 · Melting point: DSCPlastic Nylon PA66 · Max service temperature: IEC 60216 temperature index, 20000 h
  3. 3
    Engineering Polymers Part and Mold Design: Thermoplastics, A Design GuideCovestroPlastic Nylon PA66 · Poisson's ratio: base material: unfilled polyamide (PA), conditioned, maker design-guide family value (Covestro Table 3-1)

Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Mechanical

Is Aluminum 3003-O stronger than Plastic Nylon PA66?

Plastic Nylon PA66 is stronger: its yield strength is 85 MPa against 40 MPa for Aluminum 3003-O (2.13x).

Which is lighter, Aluminum 3003-O or Plastic Nylon PA66?

Plastic Nylon PA66 is lighter: 1,130 kg/m³ against 2,730 kg/m³ for Aluminum 3003-O.

Which is stiffer, Aluminum 3003-O or Plastic Nylon PA66?

Aluminum 3003-O is stiffer: Young's modulus 69 GPa against 3 GPa for Plastic Nylon PA66, so the same part in Aluminum 3003-O deflects less under the same load.

Which is lighter for the same job, Aluminum 3003-O or Plastic Nylon PA66?

For the same stiffness or strength: Aluminum 3003-O is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate; Plastic Nylon PA66 is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum 3003-OPlastic Nylon PA66
Stiff rod or tie (tension)lighter9.52x heavier
Stiff beam (bending)lighter1.99x heavier
Stiff panel or platelighter18% heavier
Strong rod or tie5.13x heavierlighter
Strong beam3.99x heavierlighter
Strong panel or plate3.52x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Thermal

Which conducts heat better, Aluminum 3003-O or Plastic Nylon PA66?

Aluminum 3003-O conducts heat better: 193 W/m·K against 0.33 W/m·K for Plastic Nylon PA66.

Which expands less with temperature?

Aluminum 3003-O expands less: 23.2 µm/m·K against 98 µm/m·K for Plastic Nylon PA66.

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