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Aluminum A380 vs. Stainless Steel 303

Compare Aluminum A380 vs. Stainless Steel 303 strength, stiffness, weight and thermal properties.

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Aluminum A380Cast
Stainless Steel 303Wrought
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Mechanical
Yield strength160MPasourcetypical, 25 °C275MPasourceOutokumpu typical (product P = hot rolled plate, transverse)
Ultimate tensile strength320MPasourcetypical, 25 °C585MPasourceOutokumpu typical
Elongation at break3.5%sourcetypical35%sourceOutokumpu typical, A5
Young's modulus (stiffness)71GPasourcetypical, 25 °C200GPasourceat RT (Table 12)
Density2,713kg/m³sourcetypical at 68 °F7,900kg/m³sourceat RT
Strength to weight59kN·m/kg1.69x higher34.8kN·m/kg
Stiffness to weight26.2MN·m/kg3% higher25.3MN·m/kg
Poisson's rationot sourced0.3sourcedesign value (structural stainless steels)
Shear modulusnot sourced76.9GPa
Bulk modulusnot sourced167GPa
Speed of sound5,116m/s5,032m/s
Thermal
Thermal conductivity96.2W/m·Ksourcetypical at 68 °F15W/m·Ksourceat RT
Thermal expansion21.8µm/m·Ksourcetypical, 68-572 °F (20-300 °C)16µm/m·Ksourcemean, 20–100 °C
100 mm part over a 50 °C swing109µm growth80µm growth36% less
Specific heat963J/kg·Ksourcetypical at 68 °F500J/kg·Ksourceat RT
Heats up and cools (diffusivity)36.8mm²/s9.7x faster3.8mm²/s
Thermal shock resistancenot sourced902W/m
Max service temperaturenot sourced871°Csourcecontinuous, scaling limit
Values forA380 aluminium high-pressure die-casting alloy, typical properties; Rheocast Company (aluminium die caster, Germantown WI) A380 alloy data page.1.4305 / UNS S30300, Outokumpu typical values (hot rolled, solution annealed) from 'Steel Grades, Properties and Global Standards'; max service from Carpenter CarTech 303 datasheet

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum A380 stronger than Stainless Steel 303?

Stainless Steel 303 is stronger: its yield strength is 275 MPa against 160 MPa for Aluminum A380 (1.72x).

Which is lighter, Aluminum A380 or Stainless Steel 303?

Aluminum A380 is lighter: 2,713 kg/m³ against 7,900 kg/m³ for Stainless Steel 303.

Which is stiffer, Aluminum A380 or Stainless Steel 303?

Stainless Steel 303 is stiffer: Young's modulus 200 GPa against 71 GPa for Aluminum A380, so the same part in Stainless Steel 303 deflects less under the same load.

Which is lighter for the same job, Aluminum A380 or Stainless Steel 303?

For the same stiffness or strength: Aluminum A380 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum A380Stainless Steel 303
Stiff rod or tie (tension)lighter3% heavier
Stiff beam (bending)lighter1.73x heavier
Stiff panel or platelighter2.06x heavier
Strong rod or tielighter1.69x heavier
Strong beamlighter2.03x heavier
Strong panel or platelighter2.22x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum A380 or Stainless Steel 303?

Aluminum A380 conducts heat better: 96.2 W/m·K against 15 W/m·K for Stainless Steel 303.

Which expands less with temperature?

Stainless Steel 303 expands less: 16 µm/m·K against 21.8 µm/m·K for Aluminum A380.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum A380Stainless Steel 303
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum A380Stainless Steel 303
Strength against density

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