Materials / Compare

Aluminum A380 vs. DMLS AlSi10Mg Aluminum

Compare Aluminum A380 vs. DMLS AlSi10Mg Aluminum strength, stiffness, weight and thermal properties.

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Aluminum A380Cast
DMLS AlSi10Mg Aluminum3D printed metal (DMLS)
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Mechanical
Yield strength160MPasourcetypical, 25 °C270MPasourcetypical, as manufactured, horizontal
Ultimate tensile strength320MPasourcetypical, 25 °C450MPasourcetypical, as manufactured, horizontal
Elongation at break3.5%sourcetypical10.2%sourcetypical at break, as manufactured, horizontal
Young's modulus (stiffness)71GPasourcetypical, 25 °C72GPasourcesame material and process, different machine maker: Renishaw RenAM 500, 30 µm, as built, horizontal (XY)
Density2,713kg/m³sourcetypical at 68 °F2,670kg/m³sourcetypical part density (ISO 3369), EOS M 290, AlSi10Mg_030_FlexM291 (30 µm)
Strength to weight59kN·m/kg101kN·m/kg1.71x higher
Stiffness to weight26.2MN·m/kg27MN·m/kg3% higher
Poisson's rationot sourced0.33sourcebase material: cast Al-Si-Mg alloy 359.0 (Al-9Si-0.6Mg, closest MIL-HDBK-5J alloy to AlSi10Mg / EN AC-43000)
Shear modulusnot sourced27.1GPa
Bulk modulusnot sourced70.6GPa
Speed of sound5,116m/s5,193m/s
Thermal
Thermal conductivity96.2W/m·Ksourcetypical at 68 °F110W/m·Ksourcetypical, as manufactured, horizontal (ISO 22007-2)
Thermal expansion21.8µm/m·Ksourcetypical, 68-572 °F (20-300 °C)20µm/m·Ksourcemean 25-100 °C, ASTM E228
100 mm part over a 50 °C swing109µm growth100µm growth9% less
Specific heat963J/kg·Ksourcetypical at 68 °F963J/kg·Ksourcebase material: cast Al-Si-Mg alloy 359.0 (MIL-HDBK-5J), at 100 °C
Heats up and cools (diffusivity)36.8mm²/s42.8mm²/s16% faster
Thermal shock resistancenot sourced13,819W/m
Values forA380 aluminium high-pressure die-casting alloy, typical properties; Rheocast Company (aluminium die caster, Germantown WI) A380 alloy data page.EOS Aluminium AlSi10Mg (powder 9011-0024), EOS M 290 | 30 µm process (AlSi10Mg_FlexM291 2.01), as manufactured, horizontal; machined (turned) specimens, ISO 6892-1 B10

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS AlSi10Mg Aluminum is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Aluminum A380 stronger than DMLS AlSi10Mg Aluminum?

DMLS AlSi10Mg Aluminum is stronger: its yield strength is 270 MPa against 160 MPa for Aluminum A380 (1.69x).

Which is lighter, Aluminum A380 or DMLS AlSi10Mg Aluminum?

DMLS AlSi10Mg Aluminum is lighter: 2,670 kg/m³ against 2,713 kg/m³ for Aluminum A380.

Which is stiffer, Aluminum A380 or DMLS AlSi10Mg Aluminum?

DMLS AlSi10Mg Aluminum is stiffer: Young's modulus 72 GPa against 71 GPa for Aluminum A380, so the same part in DMLS AlSi10Mg Aluminum deflects less under the same load.

Which is lighter for the same job, Aluminum A380 or DMLS AlSi10Mg Aluminum?

For the same stiffness or strength: DMLS AlSi10Mg Aluminum is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum A380DMLS AlSi10Mg Aluminum
Stiff rod or tie (tension)3% heavierlighter
Stiff beam (bending)2% heavierlighter
Stiff panel or plate2% heavierlighter
Strong rod or tie1.71x heavierlighter
Strong beam44% heavierlighter
Strong panel or plate32% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum A380 or DMLS AlSi10Mg Aluminum?

DMLS AlSi10Mg Aluminum conducts heat better: 110 W/m·K against 96.2 W/m·K for Aluminum A380.

Which expands less with temperature?

DMLS AlSi10Mg Aluminum expands less: 20 µm/m·K against 21.8 µm/m·K for Aluminum A380.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum A380DMLS AlSi10Mg Aluminum
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum A380DMLS AlSi10Mg Aluminum
Strength against density

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