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Aluminum A380 vs. Steel AISI 1018

Compare Aluminum A380 vs. Steel AISI 1018 strength, stiffness, weight and thermal properties.

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Aluminum A380Cast
Steel AISI 1018Wrought
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Mechanical
Yield strength160MPasourcetypical, 25 °C372MPasourceproducer-stated, cold drawn
Ultimate tensile strength320MPasourcetypical, 25 °C441MPasourceproducer-stated, cold drawn
Elongation at break3.5%sourcetypical15%sourcein 2 in (50.8 mm)
Young's modulus (stiffness)71GPasourcetypical, 25 °C200GPasourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Density2,713kg/m³sourcetypical at 68 °F7,861kg/m³sourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Strength to weight59kN·m/kg25% higher47.3kN·m/kg
Stiffness to weight26.2MN·m/kg3% higher25.4MN·m/kg
Poisson's rationot sourced0.32sourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Shear modulusnot sourced75.7GPa
Bulk modulusnot sourced185GPa
Speed of sound5,116m/s5,043m/s
Thermal
Thermal conductivity96.2W/m·Ksourcetypical at 68 °F51.9W/m·Ksourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Thermal expansion21.8µm/m·Ksourcetypical, 68-572 °F (20-300 °C)12µm/m·Ksourcebase material: unalloyed carbon steel, Ovako family table (S275JR, 'none alloyed structural steels', C <= 0.21%); mean 20-300 °C
100 mm part over a 50 °C swing109µm growth60µm growth1.82x less
Specific heat963J/kg·Ksourcetypical at 68 °F486J/kg·Ksourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Heats up and cools (diffusivity)36.8mm²/s2.71x faster13.6mm²/s
Thermal shock resistancenot sourced5,473W/m
Values forA380 aluminium high-pressure die-casting alloy, typical properties; Rheocast Company (aluminium die caster, Germantown WI) A380 alloy data page.AISI 1018 cold drawn bar (Niagara LaSalle, cold-finished bar producer)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum A380 stronger than Steel AISI 1018?

Steel AISI 1018 is stronger: its yield strength is 372 MPa against 160 MPa for Aluminum A380 (2.33x).

Which is lighter, Aluminum A380 or Steel AISI 1018?

Aluminum A380 is lighter: 2,713 kg/m³ against 7,861 kg/m³ for Steel AISI 1018.

Which is stiffer, Aluminum A380 or Steel AISI 1018?

Steel AISI 1018 is stiffer: Young's modulus 200 GPa against 71 GPa for Aluminum A380, so the same part in Steel AISI 1018 deflects less under the same load.

Which is lighter for the same job, Aluminum A380 or Steel AISI 1018?

For the same stiffness or strength: Aluminum A380 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum A380Steel AISI 1018
Stiff rod or tie (tension)lighter3% heavier
Stiff beam (bending)lighter1.73x heavier
Stiff panel or platelighter2.05x heavier
Strong rod or tielighter25% heavier
Strong beamlighter1.65x heavier
Strong panel or platelighter1.9x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum A380 or Steel AISI 1018?

Aluminum A380 conducts heat better: 96.2 W/m·K against 51.9 W/m·K for Steel AISI 1018.

Which expands less with temperature?

Steel AISI 1018 expands less: 12 µm/m·K against 21.8 µm/m·K for Aluminum A380.

Among 72 materials

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Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumStainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum A380Steel AISI 1018
Strength against density

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