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Aluminum ADC12 vs. DMLS 17-4PH Stainless Steel

Compare Aluminum ADC12 vs. DMLS 17-4PH Stainless Steel strength, stiffness, weight and thermal properties.

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Aluminum ADC12Cast
DMLS 17-4PH Stainless Steel3D printed metal (DMLS)
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Mechanical
Yield strength149MPasourceone test result, 0.2% proof stress, as cast, ASTM tensile bar (Daiki)861MPasourcemean, as built, horizontal (N=72)
Ultimate tensile strength345MPasourceone test result, as cast, ASTM tensile bar (Daiki)886MPasourcemean, as built, horizontal (N=72)
Elongation at break2.3%sourceone test result, as cast, ASTM tensile bar (Daiki)19.9%sourcemean at break, as built, horizontal
Young's modulus (stiffness)79.8GPasourcestandard value (S.S.Aluminum)197GPasourcebase material: wrought 17-4 PH, Condition H 900 (Cleveland-Cliffs)
Density2,680kg/m³sourcemeasured (Daiki)7,790kg/m³sourcemean part density (ISO 3369)
Strength to weight55.6kN·m/kg110kN·m/kg1.99x higher
Stiffness to weight29.8MN·m/kg18% higher25.3MN·m/kg
Poisson's rationot sourced0.272sourcebase material: wrought 17-4 PH, all conditions (Cleveland-Cliffs)
Shear modulusnot sourced77.4GPa
Bulk modulusnot sourced144GPa
Speed of sound5,457m/s5,029m/s
Thermal
Thermal conductivity125W/m·Ksourcemeasured on specimens cut from a 50 x 100 x 5 mm flat die casting (Daiki)17.9W/m·Ksourcebase material: wrought 17-4 PH, Condition H 900, at 149 °C (Cleveland-Cliffs)
Thermal expansion21µm/m·Ksourcemeasured, temperature range not stated (Daiki)10.4µm/m·Ksourcemean 25-100 °C, ASTM E228, AFTER atmospheric heat treatment (as-built value not published)
100 mm part over a 50 °C swing105µm growth52µm growth2.02x less
Specific heat911J/kg·Ksourcemeasured (Daiki)460J/kg·Ksourcebase material: wrought 17-4 PH, Condition A, 0-100 °C (Cleveland-Cliffs)
Heats up and cools (diffusivity)51.2mm²/s10.2x faster5mm²/s
Thermal shock resistancenot sourced5,474W/m
Melting point515–582°Csourcesolidus-liquidus (Daiki)not sourced
Values forJIS ADC12 (Al-Si-Cu, about A383 / EN AC-46100) high-pressure die-casting alloy, as cast; physical properties from Daiki Aluminium Industry (ADC12 ingot producer) measured values; modulus from S.S.Aluminum (ADC12 ingot producer) standard values.EOS StainlessSteel 17-4PH IndustryLine (powder 9011-0041), EOS M 290, 40 µm, default job 17-4PH_040_StainlessM291_100, as built, horizontal; ISO 6892 & ASTM E8M

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS 17-4PH Stainless Steel is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Aluminum ADC12 stronger than DMLS 17-4PH Stainless Steel?

DMLS 17-4PH Stainless Steel is stronger: its yield strength is 861 MPa against 149 MPa for Aluminum ADC12 (5.78x).

Which is lighter, Aluminum ADC12 or DMLS 17-4PH Stainless Steel?

Aluminum ADC12 is lighter: 2,680 kg/m³ against 7,790 kg/m³ for DMLS 17-4PH Stainless Steel.

Which is stiffer, Aluminum ADC12 or DMLS 17-4PH Stainless Steel?

DMLS 17-4PH Stainless Steel is stiffer: Young's modulus 197 GPa against 79.8 GPa for Aluminum ADC12, so the same part in DMLS 17-4PH Stainless Steel deflects less under the same load.

Which is lighter for the same job, Aluminum ADC12 or DMLS 17-4PH Stainless Steel?

For the same stiffness or strength: Aluminum ADC12 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong panel or plate; DMLS 17-4PH Stainless Steel is lighter for a strong rod or tie, strong beam.

Part that must beAluminum ADC12DMLS 17-4PH Stainless Steel
Stiff rod or tie (tension)lighter18% heavier
Stiff beam (bending)lighter1.85x heavier
Stiff panel or platelighter2.15x heavier
Strong rod or tie1.99x heavierlighter
Strong beam11% heavierlighter
Strong panel or platelighter21% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum ADC12 or DMLS 17-4PH Stainless Steel?

Aluminum ADC12 conducts heat better: 125 W/m·K against 17.9 W/m·K for DMLS 17-4PH Stainless Steel.

Which expands less with temperature?

DMLS 17-4PH Stainless Steel expands less: 10.4 µm/m·K against 21 µm/m·K for Aluminum ADC12.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OMagnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum ADC12DMLS 17-4PH Stainless Steel
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OMagnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum ADC12DMLS 17-4PH Stainless Steel
Strength against density

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