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Aluminum ADC12 vs. Plastic ABS

Compare Aluminum ADC12 vs. Plastic ABS strength, stiffness, weight and thermal properties.

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Aluminum ADC12Cast
Plastic ABS3D printed (FDM)
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Mechanical
Yield strength149MPasourceone test result, 0.2% proof stress, as cast, ASTM tensile bar (Daiki)38.1MPasourcetypical
Ultimate tensile strength345MPasourceone test result, as cast, ASTM tensile bar (Daiki)38.1MPasourcetypical, peak stress (= stress at yield)
Flexural strengthnot sourced61.1MPasourcetypical
Elongation at break2.3%sourceone test result, as cast, ASTM tensile bar (Daiki)4.6%sourcetypical
Young's modulus (stiffness)79.8GPasourcestandard value (S.S.Aluminum)1.96GPasourcetypical
Density2,680kg/m³sourcemeasured (Daiki)1,100kg/m³sourcetypical
Strength to weight55.6kN·m/kg1.61x higher34.6kN·m/kg
Stiffness to weight29.8MN·m/kg16.7x higher1.78MN·m/kg
Poisson's rationot sourced0.39sourcebase material: ABS family typical (Covestro Part and Mold Design guide, Table 3-1)
Shear modulusnot sourced0.706GPa
Bulk modulusnot sourced2.97GPa
Speed of sound5,457m/s1,336m/s
Thermal
Thermal conductivity125W/m·Ksourcemeasured on specimens cut from a 50 x 100 x 5 mm flat die casting (Daiki)0.17W/m·Ksourcebase material: INEOS Styrolution Terluran GP-22 injection-molding ABS, typical
Thermal expansion21µm/m·Ksourcemeasured, temperature range not stated (Daiki)80–110µm/m·Ksourcebase material: INEOS Styrolution Terluran GP-22 injection-molding ABS, range
100 mm part over a 50 °C swing105µm growth4.52x less475µm growth
Specific heat911J/kg·Ksourcemeasured (Daiki)not sourced
Heats up and cools (diffusivity)51.2mm²/snot sourced
Thermal shock resistancenot sourced21.2W/m
Melting point515–582°Csourcesolidus-liquidus (Daiki)not sourced
Glass transitionnot sourced101°Csourcetypical
Max service temperaturenot sourced86.6°CsourceHDT 0.455 MPa (printed specimens)
Values forJIS ADC12 (Al-Si-Cu, about A383 / EN AC-46100) high-pressure die-casting alloy, as cast; physical properties from Daiki Aluminium Industry (ADC12 ingot producer) measured values; modulus from S.S.Aluminum (ADC12 ingot producer) standard values.Ultimaker ABS, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v5.00, April 20, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic ABS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Aluminum ADC12 stronger than Plastic ABS?

Aluminum ADC12 is stronger: its yield strength is 149 MPa against 38.1 MPa for Plastic ABS (3.91x).

Which is lighter, Aluminum ADC12 or Plastic ABS?

Plastic ABS is lighter: 1,100 kg/m³ against 2,680 kg/m³ for Aluminum ADC12.

Which is stiffer, Aluminum ADC12 or Plastic ABS?

Aluminum ADC12 is stiffer: Young's modulus 79.8 GPa against 1.96 GPa for Plastic ABS, so the same part in Aluminum ADC12 deflects less under the same load.

Which is lighter for the same job, Aluminum ADC12 or Plastic ABS?

For the same stiffness or strength: Aluminum ADC12 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam; Plastic ABS is lighter for a strong panel or plate.

Part that must beAluminum ADC12Plastic ABS
Stiff rod or tie (tension)lighter16.7x heavier
Stiff beam (bending)lighter2.62x heavier
Stiff panel or platelighter41% heavier
Strong rod or tielighter1.61x heavier
Strong beamlighter2% heavier
Strong panel or plate23% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum ADC12 or Plastic ABS?

Aluminum ADC12 conducts heat better: 125 W/m·K against 0.17 W/m·K for Plastic ABS.

Which expands less with temperature?

Aluminum ADC12 expands less: 21 µm/m·K against 95 µm/m·K for Plastic ABS.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OMagnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum ADC12Plastic ABS
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OMagnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum ADC12Plastic ABS
Strength against density

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