JIS ADC12 (Al-Si-Cu, about A383 / EN AC-46100) high-pressure die-casting alloy, as cast; physical properties from Daiki Aluminium Industry (ADC12 ingot producer) measured values; modulus from S.S.Aluminum (ADC12 ingot producer) standard values.
Zamak 3 (ASTM B86 die cast), Nathan Trotter (zinc alloy producer) technical data sheet, typical values
Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.
Questions
Is Aluminum ADC12 stronger than Zinc Zamak 3?
Zinc Zamak 3 is stronger: its yield strength is 221 MPa against 149 MPa for Aluminum ADC12 (48%).
Which is lighter, Aluminum ADC12 or Zinc Zamak 3?
Aluminum ADC12 is lighter: 2,680 kg/m³ against 6,600 kg/m³ for Zinc Zamak 3.
Which is stiffer, Aluminum ADC12 or Zinc Zamak 3?
Zinc Zamak 3 is stiffer: Young's modulus 85.5 GPa against 79.8 GPa for Aluminum ADC12, so the same part in Zinc Zamak 3 deflects less under the same load.
Which is lighter for the same job, Aluminum ADC12 or Zinc Zamak 3?
For the same stiffness or strength: Aluminum ADC12 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.
Part that must be
Aluminum ADC12
Zinc Zamak 3
Stiff rod or tie (tension)
lighter
2.3x heavier
Stiff beam (bending)
lighter
2.38x heavier
Stiff panel or plate
lighter
2.41x heavier
Strong rod or tie
lighter
1.66x heavier
Strong beam
lighter
1.89x heavier
Strong panel or plate
lighter
2.02x heavier
For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).
Which conducts heat better, Aluminum ADC12 or Zinc Zamak 3?
Aluminum ADC12 conducts heat better: 125 W/m·K against 113 W/m·K for Zinc Zamak 3.
Which expands less with temperature?
Aluminum ADC12 expands less: 21 µm/m·K against 27.4 µm/m·K for Zinc Zamak 3.