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Aluminum vs. Brass C260

Compare Aluminum vs. Brass C260 strength, stiffness, weight and thermal properties.

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AluminumWrought
Brass C260Wrought
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Mechanical
Yield strength276MPasourcetypical, 0.2% offset, .500 in dia specimen345MPasourcenominal, strip/flat, 0.5% extension (not 0.2% offset)
Ultimate tensile strength310MPasourcetypical427MPasourcenominal, strip/flat
Elongation at break17%sourcetypical, in 4D, 0.500 in dia specimen23%sourcenominal, in 2.0 in., strip/flat
Young's modulus (stiffness)68.3GPasourcetypical110GPasourcetypical, temper-independent
Density2,700kg/m³sourcenominal3.16x lighter8,525kg/m³sourcenominal
Strength to weight102kN·m/kg2.53x higher40.5kN·m/kg
Stiffness to weight25.3MN·m/kg1.96x higher12.9MN·m/kg
Poisson's ratio0.33sourcetypical (handbook physical constant)0.34sourcereference value at room temperature (Wieland-M30 = CuZn30 = C26000, rolled products)
Shear modulus25.7GPa41.2GPa1.6x stiffer in shear
Bulk modulus67GPa115GPa
Speed of sound5,030m/s3,597m/s
Thermal
Thermal conductivity167W/m·Ksourcetypical, 20 °C38% more heat through a fin121W/m·Ksourcetypical, 20 °C
Thermal expansion23.6µm/m·Ksourcetypical, mean 20-100 °C20µm/m·Ksourcetypical, mean 20-300 °C
100 mm part over a 50 °C swing118µm growth100µm growth18% less
Specific heat896J/kg·Ksourcetypical, at 100 °C377J/kg·Ksourcetypical, 20 °C
Heats up and cools (diffusivity)69mm²/s1.83x faster37.7mm²/s
Thermal shock resistance19,159W/m1.53x more resistant12,510W/m
Melting point582–652°Csourcesolidus-liquidus916–954°Csourcesolidus-liquidus
Values for6061-T6/T651, Kaiser Aluminum typical properties (sheet, coil & plate datasheet); Poisson from MIL-HDBK-5JC26000 cartridge brass, H02 half hard flat/strip: CDA Electronic Connector Design Guide (mechanical) + CDA alloy page (physical)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum stronger than Brass C260?

Brass C260 is stronger: its yield strength is 345 MPa against 276 MPa for Aluminum (25%).

Which is lighter, Aluminum or Brass C260?

Aluminum is lighter: 2,700 kg/m³ against 8,525 kg/m³ for Brass C260.

Which is stiffer, Aluminum or Brass C260?

Brass C260 is stiffer: Young's modulus 110 GPa against 68.3 GPa for Aluminum, so the same part in Brass C260 deflects less under the same load.

Which is lighter for the same job, Aluminum or Brass C260?

For the same stiffness or strength: Aluminum is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminumBrass C260
Stiff rod or tie (tension)lighter1.96x heavier
Stiff beam (bending)lighter2.48x heavier
Stiff panel or platelighter2.69x heavier
Strong rod or tielighter2.53x heavier
Strong beamlighter2.72x heavier
Strong panel or platelighter2.82x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum or Brass C260?

Aluminum conducts heat better: 167 W/m·K against 121 W/m·K for Brass C260.

Which expands less with temperature?

Brass C260 expands less: 20 µm/m·K against 23.6 µm/m·K for Aluminum.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VNickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelAluminumBrass C260
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VNickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickAluminumBrass C260
Strength against density

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