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Aluminum vs. Nickel Inconel 718

Compare Aluminum vs. Nickel Inconel 718 strength, stiffness, weight and thermal properties.

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AluminumWrought
Nickel Inconel 718Wrought
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Mechanical
Yield strength276MPasourcetypical, 0.2% offset, .500 in dia specimen1,207MPasourcetypical, 1.0 in. hot-rolled bar, 0.2% offset
Ultimate tensile strength310MPasourcetypical1,389MPasourcetypical, 1.0 in. bar
Elongation at break17%sourcetypical, in 4D, 0.500 in dia specimen20%sourcetypical, 1.0 in. bar
Young's modulus (stiffness)68.3GPasourcetypical200GPasourcetypical, 21 °C, annealed + aged
Density2,700kg/m³sourcenominal8,221kg/m³sourcenominal, annealed and aged
Strength to weight102kN·m/kg147kN·m/kg44% higher
Stiffness to weight25.3MN·m/kg4% higher24.3MN·m/kg
Poisson's ratio0.33sourcetypical (handbook physical constant)0.294sourcetypical, 21 °C, annealed + aged
Shear modulus25.7GPa77.3GPa3.01x stiffer in shear
Bulk modulus67GPa162GPa
Speed of sound5,030m/s4,932m/s
Thermal
Thermal conductivity167W/m·Ksourcetypical, 20 °C11.4W/m·Ksourcetypical, 21 °C, annealed + aged (calculated from resistivity per footnote a)
Thermal expansion23.6µm/m·Ksourcetypical, mean 20-100 °C13.2µm/m·Ksourcetypical, mean 21-93 °C, annealed + aged
100 mm part over a 50 °C swing118µm growth66µm growth1.79x less
Specific heat896J/kg·Ksourcetypical, at 100 °C435J/kg·Ksourcetypical, 21 °C
Heats up and cools (diffusivity)69mm²/s21.7x faster3.19mm²/s
Thermal shock resistance19,159W/m5.21x more resistant3,680W/m
Melting point582–652°Csourcesolidus-liquidus1,260–1,336°Csourcemelting range
Max service temperaturenot sourced704°Csourceupper use temperature stated by producer
Values for6061-T6/T651, Kaiser Aluminum typical properties (sheet, coil & plate datasheet); Poisson from MIL-HDBK-5JINCONEL alloy 718, standard grade, 1750 °F/1 hr anneal + 1325 °F/8 hr F.C. to 1150 °F aged; Special Metals bulletin SMC-045 typical values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum stronger than Nickel Inconel 718?

Nickel Inconel 718 is stronger: its yield strength is 1,207 MPa against 276 MPa for Aluminum (4.37x).

Which is lighter, Aluminum or Nickel Inconel 718?

Aluminum is lighter: 2,700 kg/m³ against 8,221 kg/m³ for Nickel Inconel 718.

Which is stiffer, Aluminum or Nickel Inconel 718?

Nickel Inconel 718 is stiffer: Young's modulus 200 GPa against 68.3 GPa for Aluminum, so the same part in Nickel Inconel 718 deflects less under the same load.

Which is lighter for the same job, Aluminum or Nickel Inconel 718?

For the same stiffness or strength: Aluminum is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong beam, strong panel or plate; Nickel Inconel 718 is lighter for a strong rod or tie.

Part that must beAluminumNickel Inconel 718
Stiff rod or tie (tension)lighter4% heavier
Stiff beam (bending)lighter1.78x heavier
Stiff panel or platelighter2.13x heavier
Strong rod or tie44% heavierlighter
Strong beamlighter14% heavier
Strong panel or platelighter46% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum or Nickel Inconel 718?

Aluminum conducts heat better: 167 W/m·K against 11.4 W/m·K for Nickel Inconel 718.

Which expands less with temperature?

Nickel Inconel 718 expands less: 13.2 µm/m·K against 23.6 µm/m·K for Aluminum.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelAluminumNickel Inconel 718
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickAluminumNickel Inconel 718
Strength against density

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