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Brass C260 vs. FDM Polycarbonate

Compare Brass C260 vs. FDM Polycarbonate strength, stiffness, weight and thermal properties.

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Brass C260Wrought
FDM Polycarbonate3D printed (FDM)
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Mechanical
Yield strength345MPasourcenominal, strip/flat, 0.5% extension (not 0.2% offset)53.3MPasourcetypical
Ultimate tensile strength427MPasourcenominal, strip/flat53.3MPasourcetypical, peak stress (= stress at yield)
Flexural strengthnot sourced89.4MPasourcetypical
Elongation at break23%sourcenominal, in 2.0 in., strip/flat9.2%sourcetypical
Young's modulus (stiffness)110GPasourcetypical, temper-independent2.39GPasourcetypical
Density8,525kg/m³sourcenominal1,180–1,200kg/m³sourcerange
Strength to weight40.5kN·m/kg44.8kN·m/kg11% higher
Stiffness to weight12.9MN·m/kg6.43x higher2.01MN·m/kg
Poisson's ratio0.34sourcereference value at room temperature (Wieland-M30 = CuZn30 = C26000, rolled products)0.38sourcebase material: polycarbonate family typical (Covestro Part and Mold Design guide, Table 3-1)
Shear modulus41.2GPa47.4x stiffer in shear0.867GPa
Bulk modulus115GPa3.33GPa
Speed of sound3,597m/s1,418m/s
Thermal
Thermal conductivity121W/m·Ksourcetypical, 20 °C0.2W/m·Ksourcebase material: Covestro Makrolon 2405 injection-molding PC, typical, through-plane, 23 °C
Thermal expansion20µm/m·Ksourcetypical, mean 20-300 °C65µm/m·Ksourcebase material: Covestro Makrolon 2405 injection-molding PC, typical, 23-55 °C, parallel
100 mm part over a 50 °C swing100µm growth3.25x less325µm growth
Specific heat377J/kg·Ksourcetypical, 20 °Cnot sourced
Heats up and cools (diffusivity)37.7mm²/snot sourced
Thermal shock resistance12,510W/m295x more resistant42.5W/m
Melting point916–954°Csourcesolidus-liquidusnot sourced
Glass transitionnot sourced108°Csourcetypical
Max service temperaturenot sourced105°CsourceHDT 0.455 MPa (printed specimens)
Values forC26000 cartridge brass, H02 half hard flat/strip: CDA Electronic Connector Design Guide (mechanical) + CDA alloy page (physical)Ultimaker PC, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 20, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM Polycarbonate is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Brass C260 stronger than FDM Polycarbonate?

Brass C260 is stronger: its yield strength is 345 MPa against 53.3 MPa for FDM Polycarbonate (6.47x).

Which is lighter, Brass C260 or FDM Polycarbonate?

FDM Polycarbonate is lighter: 1,190 kg/m³ against 8,525 kg/m³ for Brass C260.

Which is stiffer, Brass C260 or FDM Polycarbonate?

Brass C260 is stiffer: Young's modulus 110 GPa against 2.39 GPa for FDM Polycarbonate, so the same part in Brass C260 deflects less under the same load.

Which is lighter for the same job, Brass C260 or FDM Polycarbonate?

For the same stiffness or strength: Brass C260 is lighter for a stiff rod or tie (tension); FDM Polycarbonate is lighter for a stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beBrass C260FDM Polycarbonate
Stiff rod or tie (tension)lighter6.43x heavier
Stiff beam (bending)6% heavierlighter
Stiff panel or plate2x heavierlighter
Strong rod or tie11% heavierlighter
Strong beam2.06x heavierlighter
Strong panel or plate2.82x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Brass C260 or FDM Polycarbonate?

Brass C260 conducts heat better: 121 W/m·K against 0.2 W/m·K for FDM Polycarbonate.

Which expands less with temperature?

Brass C260 expands less: 20 µm/m·K against 65 µm/m·K for FDM Polycarbonate.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VNickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrass C260FDM Polycarbonate
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VNickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickBrass C260FDM Polycarbonate
Strength against density

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