Materials / Compare

Ceramic Alumina 96% vs. Magnesium AZ91D

Compare Ceramic Alumina 96% vs. Magnesium AZ91D strength, stiffness, weight and thermal properties.

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Ceramic Alumina 96%Sintered ceramic (pressed and fired)
Magnesium AZ91DCast
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Mechanical
Yield strengthnot given (tensile used)150MPasourcetypical, 0.2% tensile yield, ambient temperature
Ultimate tensile strength221MPasourcetypical tensile strength, 25 °C (ACMA Test #4)230MPasourcetypical, ambient temperature
Compressive strength2,068MPasourcetypical, 20 °C (ASTM-C773)not sourced
Flexural strength358MPasourceflexural strength (MOR), 20 °C (ASTM-F417)not sourced
Elongation at breaknot sourced3%sourcetypical, ambient temperature
Young's modulus (stiffness)303GPasourcetypical, 20 °C (ASTM-C848)45GPasourcetypical
Density3,720kg/m³sourcetypical (ASTM-C20)1,810kg/m³sourcetypical
Strength to weight59.4kN·m/kg82.9kN·m/kg39% higher
Stiffness to weight81.5MN·m/kg3.28x higher24.9MN·m/kg
Poisson's ratio0.21sourcetypical, 20 °C (ASTM-C848)0.35sourcebase material: AZ91C casting (MIL-HDBK-5J handbook physical constant)
Shear modulus125GPa7.51x stiffer in shear16.7GPa
Bulk modulus174GPa50GPa
Speed of sound9,025m/s4,986m/s
Thermal
Thermal conductivity24.7W/m·Ksourcetypical, 20 °C (ASTM-C408)72W/m·Ksourcetypical
Thermal expansion8.2µm/m·Ksourcemean, 25-1000 °C (ASTM-C372)25µm/m·Ksourcetypical, temperature range not stated
100 mm part over a 50 °C swing41µm growth3.05x less125µm growth
Specific heat880J/kg·Ksourcetypical, 100 °C (ASTM-E1269)1,050J/kg·Ksourcetypical
Heats up and cools (diffusivity)7.55mm²/s37.9mm²/s5.02x faster
Thermal shock resistance1,736W/m6,240W/m3.6x more resistant
Melting pointnot sourced470–595°Csourcemelting range
Values forCoorsTek AD-96, nominal 96% Al2O3 sintered alumina, typical values; CoorsTek "Ceramic Seal Material Properties" (© 2018, 01899 F). AD-96 is the general 96% grade, not the ADS-96R substrate grade.ELEKTRON AZ91D magnesium die-casting alloy, as cast; Magnesium Elektron datasheet 475 (7/01), typical properties; Poisson from MIL-HDBK-5J for AZ91C castings.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Ceramic Alumina 96% stronger than Magnesium AZ91D?

Ceramic Alumina 96% is stronger: its tensile strength is 221 MPa against yield strength 150 MPa for Magnesium AZ91D (47%).

Which is lighter, Ceramic Alumina 96% or Magnesium AZ91D?

Magnesium AZ91D is lighter: 1,810 kg/m³ against 3,720 kg/m³ for Ceramic Alumina 96%.

Which is stiffer, Ceramic Alumina 96% or Magnesium AZ91D?

Ceramic Alumina 96% is stiffer: Young's modulus 303 GPa against 45 GPa for Magnesium AZ91D, so the same part in Ceramic Alumina 96% deflects less under the same load.

Which is lighter for the same job, Ceramic Alumina 96% or Magnesium AZ91D?

For the same stiffness or strength: Ceramic Alumina 96% is lighter for a stiff rod or tie (tension), stiff beam (bending); Magnesium AZ91D is lighter for a stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beCeramic Alumina 96%Magnesium AZ91D
Stiff rod or tie (tension)lighter3.28x heavier
Stiff beam (bending)lighter26% heavier
Stiff panel or plate9% heavierlighter
Strong rod or tie39% heavierlighter
Strong beam1.59x heavierlighter
Strong panel or plate1.69x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Ceramic Alumina 96% or Magnesium AZ91D?

Magnesium AZ91D conducts heat better: 72 W/m·K against 24.7 W/m·K for Ceramic Alumina 96%.

Which expands less with temperature?

Ceramic Alumina 96% expands less: 8.2 µm/m·K against 25 µm/m·K for Magnesium AZ91D.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Solder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Ceramic Alumina 96%Magnesium AZ91D
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Solder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Ceramic Alumina 96%Magnesium AZ91D
Strength against density

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