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Ceramic Aluminum Nitride vs. FDM HIPS

Compare Ceramic Aluminum Nitride vs. FDM HIPS strength, stiffness, weight and thermal properties.

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Ceramic Aluminum NitrideSintered ceramic (pressed and fired)
FDM HIPS3D printed (FDM)
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Mechanical
Yield strengthnot sourcednot given (tensile used)
Ultimate tensile strengthnot sourced18.4MPasourcetypical
Flexural strength310MPasource3-point bending strength (JIS R 1601)31.8MPasourcetypical
Elongation at breaknot sourced1.4%sourcetypical
Young's modulus (stiffness)320GPasourcetypical (JIS R 1602)1.59GPasourcetypical
Density3,400kg/m³sourcetypical (JIS R 1634)1,023kg/m³sourcetypical
Strength to weightnot sourced18kN·m/kg
Stiffness to weight94.1MN·m/kg60.6x higher1.55MN·m/kg
Poisson's ratio0.24sourcetypical (JIS R 1602)not sourced
Shear modulus129GPanot sourced
Bulk modulus205GPanot sourced
Speed of sound9,701m/s1,246m/s
Thermal
Thermal conductivity150W/m·Ksourcetypical (JIS R 1611)0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical
Thermal expansion4.6µm/m·Ksourcemean, 40-400 °C (JIS R 1618)80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical
100 mm part over a 50 °C swing23µm growth17.4x less400µm growth
Specific heat710J/kg·Ksourcetypical (JIS R 1611)not sourced
Heats up and cools (diffusivity)62.1mm²/snot sourced
Thermal shock resistancenot sourcednot sourced
Glass transitionnot sourced99°Csourcetypical
Max service temperaturenot sourced86°CsourceHDT 1.8 MPa
Values forKYOCERA AN216A dense sintered aluminium nitride, typical values; KYOCERA Fineceramics Europe data sheet 2023.04.03BASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM HIPS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Which is lighter, Ceramic Aluminum Nitride or FDM HIPS?

FDM HIPS is lighter: 1,023 kg/m³ against 3,400 kg/m³ for Ceramic Aluminum Nitride.

Which is stiffer, Ceramic Aluminum Nitride or FDM HIPS?

Ceramic Aluminum Nitride is stiffer: Young's modulus 320 GPa against 1.59 GPa for FDM HIPS, so the same part in Ceramic Aluminum Nitride deflects less under the same load.

Which is lighter for the same job, Ceramic Aluminum Nitride or FDM HIPS?

For the same stiffness or strength: Ceramic Aluminum Nitride is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate.

Part that must beCeramic Aluminum NitrideFDM HIPS
Stiff rod or tie (tension)lighter60.6x heavier
Stiff beam (bending)lighter4.27x heavier
Stiff panel or platelighter1.76x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Ceramic Aluminum Nitride or FDM HIPS?

Ceramic Aluminum Nitride conducts heat better: 150 W/m·K against 0.17 W/m·K for FDM HIPS.

Which expands less with temperature?

Ceramic Aluminum Nitride expands less: 4.6 µm/m·K against 80 µm/m·K for FDM HIPS.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Ceramic Aluminum NitrideFDM HIPS
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30FDM HIPS
Strength against density

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