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Copper C110 vs. FDM Polycarbonate

Compare Copper C110 vs. FDM Polycarbonate strength, stiffness, weight and thermal properties.

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Copper C110Wrought
FDM Polycarbonate3D printed (FDM)
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Mechanical
Yield strength69MPasourcetypical, 0.5% extension under load53.3MPasourcetypical
Ultimate tensile strength221MPasourcetypical53.3MPasourcetypical, peak stress (= stress at yield)
Flexural strengthnot sourced89.4MPasourcetypical
Elongation at break55%sourcetypical, 1 in. rod9.2%sourcetypical
Young's modulus (stiffness)117GPasourcetypical49x stiffer2.39GPasourcetypical
Density8,913kg/m³sourcenominal1,180–1,200kg/m³sourcerange
Strength to weight7.74kN·m/kg44.8kN·m/kg5.79x higher
Stiffness to weight13.1MN·m/kg6.54x higher2.01MN·m/kg
Poisson's ratio0.34sourcereference value at room temperature (Wieland-K32 = Cu-ETP = C11000, rolled products)0.38sourcebase material: polycarbonate family typical (Covestro Part and Mold Design guide, Table 3-1)
Shear modulus43.7GPa50.4x stiffer in shear0.867GPa
Bulk modulus122GPa3.33GPa
Speed of sound3,626m/s1,418m/s
Thermal
Thermal conductivity391W/m·Ksourcetypical, 20 °C0.2W/m·Ksourcebase material: Covestro Makrolon 2405 injection-molding PC, typical, through-plane, 23 °C
Thermal expansion16.9µm/m·Ksourcetypical, mean 20-100 °C65µm/m·Ksourcebase material: Covestro Makrolon 2405 injection-molding PC, typical, 23-55 °C, parallel
100 mm part over a 50 °C swing84.5µm growth3.85x less325µm growth
Specific heat385J/kg·Ksourcetypical, 20 °Cnot sourced
Heats up and cools (diffusivity)114mm²/snot sourced
Thermal shock resistance8,992W/m212x more resistant42.5W/m
Melting point1,065–1,083°Csourcesolidus-liquidusnot sourced
Glass transitionnot sourced108°Csourcetypical
Max service temperaturenot sourced105°CsourceHDT 0.455 MPa (printed specimens)
Values forC11000 ETP copper, annealed to 0.050 mm grain size (OS050), 1 in. rod, copper.org typical valuesUltimaker PC, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 20, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM Polycarbonate is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Copper C110 stronger than FDM Polycarbonate?

Copper C110 is stronger: its yield strength is 69 MPa against 53.3 MPa for FDM Polycarbonate (29%).

Which is lighter, Copper C110 or FDM Polycarbonate?

FDM Polycarbonate is lighter: 1,190 kg/m³ against 8,913 kg/m³ for Copper C110.

Which is stiffer, Copper C110 or FDM Polycarbonate?

Copper C110 is stiffer: Young's modulus 117 GPa against 2.39 GPa for FDM Polycarbonate, so the same part in Copper C110 deflects less under the same load.

Which is lighter for the same job, Copper C110 or FDM Polycarbonate?

For the same stiffness or strength: Copper C110 is lighter for a stiff rod or tie (tension); FDM Polycarbonate is lighter for a stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beCopper C110FDM Polycarbonate
Stiff rod or tie (tension)lighter6.54x heavier
Stiff beam (bending)7% heavierlighter
Stiff panel or plate2.05x heavierlighter
Strong rod or tie5.79x heavierlighter
Strong beam6.31x heavierlighter
Strong panel or plate6.58x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Copper C110 or FDM Polycarbonate?

Copper C110 conducts heat better: 391 W/m·K against 0.2 W/m·K for FDM Polycarbonate.

Which expands less with temperature?

Copper C110 expands less: 16.9 µm/m·K against 65 µm/m·K for FDM Polycarbonate.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelCopper C110FDM Polycarbonate
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickCopper C110FDM Polycarbonate
Strength against density

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