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DMLS Ti-6Al-4V ELI Titanium vs. Plastic PTFE

Compare DMLS Ti-6Al-4V ELI Titanium vs. Plastic PTFE strength, stiffness, weight and thermal properties.

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DMLS Ti-6Al-4V ELI Titanium3D printed metal (DMLS)
Plastic PTFEBulk polymer (molded or machined)
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Mechanical
Yield strength1,100MPasourcetypical, as built, average of horizontal + vertical (M400)9MPasourcetypical yield strength at 23 °C (Teflon PTFE, Table 8)
Ultimate tensile strength1,270MPasourcetypical, as built, average of horizontal + vertical (M400)39.3MPasourcetypical, skived tape 0.13 mm
Elongation at break8.7%sourcetypical at break, as built (M400)350%sourcetypical, skived tape 0.13 mm
Young's modulus (stiffness)110GPasourcesame maker and process, sibling grade: EOS Titanium Ti64 (Grade 5) on EOS M 290, as built, XY and Z, typicalnot sourced
Density4,400kg/m³sourcetypical part density (ISO 3369), M4002,160kg/m³sourcetypical (standard specific gravity, ASTM D4894)
Strength to weight250kN·m/kg60x higher4.17kN·m/kg
Stiffness to weight25MN·m/kgnot sourced
Poisson's ratio0.342sourcewrought TIMETAL 6-4 (TIMET measurement, mean of 10); composition-level, not DMLS-measured0.46sourcetypical, 23 °C (Teflon PTFE resins, Chemours handbook)
Shear modulus41GPanot sourced
Bulk modulus116GPanot sourced
Speed of sound5,000m/snot sourced
Thermal
Thermal conductivity6.6W/m·Ksourcebase material: wrought Ti-6Al-4V / 6-4 ELI (TIMET datasheet), 20 °C0.25W/m·Ksourcetypical, granular resin, 4.6 mm specimen
Thermal expansion9µm/m·Ksourcemean 25-100 °C, ASTM E228; EOS Ti64 Grade 23 (=ELI) on EOS M 290 40 µm; condition not stated (sheet's mechanical data are heat treated)100µm/m·Ksourcetypical, granular resin, 23-60 °C (ASTM E228)
100 mm part over a 50 °C swing45µm growth11.1x less500µm growth
Specific heat580J/kg·Ksourcebase material: wrought Ti-6Al-4V / 6-4 ELI (TIMET datasheet), 20 °C1,400J/kg·Ksourcetypical, granular resin, 20 °C (ASTM D4591)
Heats up and cools (diffusivity)2.59mm²/s31.3x faster0.0827mm²/s
Thermal shock resistance4,825W/mnot sourced
Melting point1,630–1,650°Csourcemelting range, wrought TIMETAL 6-4 (composition-level)327°Csourcesecond melting peak (sintered polymer), +/-10
Max service temperaturenot sourced260°Csourceservice temperature (Chemours general Teflon PTFE statement)
Values forEOS Titanium Ti64ELI (powder 9011-0040; ASTM F136/F3001, i.e. Grade 23) on EOS M400 SF, parameter set Ti64ELI_030_FlexM400_100, 30 µm, as built; ISO 6892-1 A14Chemours Teflon PTFE 7C X granular molding resin, typical values (tensile/elongation measured on 0.13 mm skived tape)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS Ti-6Al-4V ELI Titanium is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is DMLS Ti-6Al-4V ELI Titanium stronger than Plastic PTFE?

DMLS Ti-6Al-4V ELI Titanium is stronger: its yield strength is 1,100 MPa against 9 MPa for Plastic PTFE (122x).

Which is lighter, DMLS Ti-6Al-4V ELI Titanium or Plastic PTFE?

Plastic PTFE is lighter: 2,160 kg/m³ against 4,400 kg/m³ for DMLS Ti-6Al-4V ELI Titanium.

Which is lighter for the same job, DMLS Ti-6Al-4V ELI Titanium or Plastic PTFE?

For the same stiffness or strength: DMLS Ti-6Al-4V ELI Titanium is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beDMLS Ti-6Al-4V ELI TitaniumPlastic PTFE
Strong rod or tielighter60x heavier
Strong beamlighter12.1x heavier
Strong panel or platelighter5.43x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, DMLS Ti-6Al-4V ELI Titanium or Plastic PTFE?

DMLS Ti-6Al-4V ELI Titanium conducts heat better: 6.6 W/m·K against 0.25 W/m·K for Plastic PTFE.

Which expands less with temperature?

DMLS Ti-6Al-4V ELI Titanium expands less: 9 µm/m·K against 100 µm/m·K for Plastic PTFE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelDMLS Ti-6Al-4V ELI Titanium
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickDMLS Ti-6Al-4V ELI TitaniumPlastic PTFE
Strength against density

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