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FDM HIPS vs. Glass

Compare FDM HIPS vs. Glass strength, stiffness, weight and thermal properties.

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FDM HIPS3D printed (FDM)
GlassNatural
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Mechanical
Yield strengthnot given (tensile used)not given (tensile used)
Ultimate tensile strength18.4MPasourcetypical41MPasourcetypical mean surface tensile stress at fracture (MOR), 60 s load, weathered, 50% breakage probability
Flexural strength31.8MPasourcetypical41MPasourcemean MOR (same value as tensile)
Elongation at break1.4%sourcetypicalnot sourced
Young's modulus (stiffness)1.59GPasourcetypical72GPasourcetypical45.3x stiffer
Density1,023kg/m³sourcetypical2.44x lighter2,500kg/m³sourcetypical
Strength to weight18kN·m/kg10% higher16.4kN·m/kg
Stiffness to weight1.55MN·m/kg28.8MN·m/kg18.6x higher
Poisson's rationot sourced0.22sourcetypical
Shear modulusnot sourced29.5GPa
Bulk modulusnot sourced42.9GPa
Speed of sound1,246m/s5,367m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical0.937W/m·Ksourcetypical at 75 F
Thermal expansion80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical8.3µm/m·Ksourcetypical, 75-575 F
100 mm part over a 50 °C swing400µm growth41.5µm growth9.64x less
Specific heatnot sourced880J/kg·Ksourcetypical at 75 F
Heats up and cools (diffusivity)not sourced0.426mm²/s
Thermal shock resistancenot sourced50.1W/m
Glass transition99°Csourcetypicalnot sourced
Max service temperature86°CsourceHDT 1.8 MPa511°Csourcestrain point (ASTM C336) - stress-relaxation onset, not a rated service limit
Values forBASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.Annealed soda-lime-silica float glass, Pilkington North America Technical Bulletin ATS-129 (04/2025)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM HIPS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM HIPS stronger than Glass?

Glass is stronger: its tensile strength is 41 MPa against 18.4 MPa for FDM HIPS (2.23x).

Which is lighter, FDM HIPS or Glass?

FDM HIPS is lighter: 1,023 kg/m³ against 2,500 kg/m³ for Glass.

Which is stiffer, FDM HIPS or Glass?

Glass is stiffer: Young's modulus 72 GPa against 1.59 GPa for FDM HIPS, so the same part in Glass deflects less under the same load.

Which is lighter for the same job, FDM HIPS or Glass?

For the same stiffness or strength: FDM HIPS is lighter for a strong rod or tie, strong beam, strong panel or plate; Glass is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate.

Part that must beFDM HIPSGlass
Stiff rod or tie (tension)18.6x heavierlighter
Stiff beam (bending)2.76x heavierlighter
Stiff panel or plate46% heavierlighter
Strong rod or tielighter10% heavier
Strong beamlighter43% heavier
Strong panel or platelighter1.64x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, FDM HIPS or Glass?

Glass conducts heat better: 0.937 W/m·K against 0.17 W/m·K for FDM HIPS.

Which expands less with temperature?

Glass expands less: 8.3 µm/m·K against 80 µm/m·K for FDM HIPS.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Steel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM HIPSGlass
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Steel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM HIPSGlass
Strength against density

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