Materials / Compare

Plastic HDPE vs. FDM PAHT-CF

Compare Plastic HDPE vs. FDM PAHT-CF strength, stiffness, weight and thermal properties.

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Plastic HDPEBulk polymer (molded or machined)
FDM PAHT-CF3D printed (FDM)
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Mechanical
Yield strength24MPasourcetypical, tensile stress at yield 23 °C, 50 mm/min ISO 527not given (tensile used)
Ultimate tensile strengthnot sourced92MPasourcetypical
Flexural strengthnot sourced125MPasourcetypical
Elongation at breaknot sourced8.4%sourcetypical
Young's modulus (stiffness)0.9GPasourcetypical, tensile modulus 23 °C ISO 5273.86GPasourcetypical
Density950kg/m³sourcetypical, ISO 11831,060kg/m³sourcetypical
Strength to weight25.3kN·m/kg86.8kN·m/kg3.44x higher
Stiffness to weight0.947MN·m/kg3.64MN·m/kg3.84x higher
Poisson's ratio0.4–0.45sourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)not sourced
Shear modulus0.316GPanot sourced
Bulk modulus2GPanot sourced
Speed of sound973m/s1,908m/s
Thermal
Thermal conductivity0.4–0.49W/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)not sourced
Thermal expansion120µm/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)not sourced
100 mm part over a 50 °C swing600µm growthnot sourced
Specific heat2,250J/kg·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)not sourced
Heats up and cools (diffusivity)0.208mm²/snot sourced
Thermal shock resistance56.9W/mnot sourced
Melting pointnot sourced225°Csourcetypical
Glass transitionnot sourced70°Csourcetypical
Max service temperaturenot sourced170°CsourceHDT 1.8 MPa
Values forLyondellBasell Hostalen 23050 B high density polyethylene, typical ISO valuesBambu Lab PAHT-CF, TDS V3.0, printed specimens X-Y, dry state; nozzle 290 °C, bed 100 °C, 100 mm/s, 100% infill; annealed and dried 80 °C for 12 h before testing.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM PAHT-CF is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic HDPE stronger than FDM PAHT-CF?

FDM PAHT-CF is stronger: its tensile strength is 92 MPa against yield strength 24 MPa for Plastic HDPE (3.83x).

Which is lighter, Plastic HDPE or FDM PAHT-CF?

Plastic HDPE is lighter: 950 kg/m³ against 1,060 kg/m³ for FDM PAHT-CF.

Which is stiffer, Plastic HDPE or FDM PAHT-CF?

FDM PAHT-CF is stiffer: Young's modulus 3.86 GPa against 0.9 GPa for Plastic HDPE, so the same part in FDM PAHT-CF deflects less under the same load.

Which is lighter for the same job, Plastic HDPE or FDM PAHT-CF?

For the same stiffness or strength: FDM PAHT-CF is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic HDPEFDM PAHT-CF
Stiff rod or tie (tension)3.84x heavierlighter
Stiff beam (bending)1.86x heavierlighter
Stiff panel or plate46% heavierlighter
Strong rod or tie3.44x heavierlighter
Strong beam2.2x heavierlighter
Strong panel or plate1.75x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic HDPEFDM PAHT-CF
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic HDPEFDM PAHT-CF
Strength against density

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