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Plastic HDPE vs. DMLS 316L Stainless Steel

Compare Plastic HDPE vs. DMLS 316L Stainless Steel strength, stiffness, weight and thermal properties.

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Plastic HDPEBulk polymer (molded or machined)
DMLS 316L Stainless Steel3D printed metal (DMLS)
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Mechanical
Yield strength24MPasourcetypical, tensile stress at yield 23 °C, 50 mm/min ISO 527530MPasourcetypical, as manufactured, horizontal
Ultimate tensile strengthnot sourced640MPasourcetypical, as manufactured, horizontal
Elongation at breaknot sourced40%sourcetypical at break, as manufactured, horizontal
Young's modulus (stiffness)0.9GPasourcetypical, tensile modulus 23 °C ISO 527185GPasourcetypical, as built, horizontal (XY); EOSINT M280-400W / M290-400W, 316L_Surface 1.0, 20 µm (2014 sheet)
Density950kg/m³sourcetypical, ISO 11837,900kg/m³sourcepart density (ISO 3369, not labelled min or typical), EOS M 290, 40 µm FlexLine
Strength to weight25.3kN·m/kg67.1kN·m/kg2.66x higher
Stiffness to weight0.947MN·m/kg23.4MN·m/kg24.7x higher
Poisson's ratio0.4–0.45sourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)0.3sourcebase material: austenitic stainless steels incl. 1.4404 (316L), design value
Shear modulus0.316GPa71.2GPa225x stiffer in shear
Bulk modulus2GPa154GPa
Speed of sound973m/s4,839m/s
Thermal
Thermal conductivity0.4–0.49W/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)16.2W/m·Ksourcebase material: wrought 316/316L (Cleveland-Cliffs), at 100 °C
Thermal expansion120µm/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)15.7µm/m·Ksourcemean 25-100 °C, ASTM E228
100 mm part over a 50 °C swing600µm growth78.6µm growth7.63x less
Specific heat2,250J/kg·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)500J/kg·Ksourcebase material: wrought 316/316L (Cleveland-Cliffs), 0-100 °C
Heats up and cools (diffusivity)0.208mm²/s4.1mm²/s19.7x faster
Thermal shock resistance56.9W/m2,067W/m36.3x more resistant
Values forLyondellBasell Hostalen 23050 B high density polyethylene, typical ISO valuesEOS StainlessSteel 316L (powder 9011-0032), EOS M 290, ParameterSet 316L 20µm Surface M290/400W, as manufactured, horizontal; ISO 6892-1

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS 316L Stainless Steel is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic HDPE stronger than DMLS 316L Stainless Steel?

DMLS 316L Stainless Steel is stronger: its yield strength is 530 MPa against 24 MPa for Plastic HDPE (22.1x).

Which is lighter, Plastic HDPE or DMLS 316L Stainless Steel?

Plastic HDPE is lighter: 950 kg/m³ against 7,900 kg/m³ for DMLS 316L Stainless Steel.

Which is stiffer, Plastic HDPE or DMLS 316L Stainless Steel?

DMLS 316L Stainless Steel is stiffer: Young's modulus 185 GPa against 0.9 GPa for Plastic HDPE, so the same part in DMLS 316L Stainless Steel deflects less under the same load.

Which is lighter for the same job, Plastic HDPE or DMLS 316L Stainless Steel?

For the same stiffness or strength: Plastic HDPE is lighter for a stiff panel or plate, strong beam, strong panel or plate; DMLS 316L Stainless Steel is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie.

Part that must bePlastic HDPEDMLS 316L Stainless Steel
Stiff rod or tie (tension)24.7x heavierlighter
Stiff beam (bending)1.72x heavierlighter
Stiff panel or platelighter41% heavier
Strong rod or tie2.66x heavierlighter
Strong beamlighter6% heavier
Strong panel or platelighter1.77x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic HDPE or DMLS 316L Stainless Steel?

DMLS 316L Stainless Steel conducts heat better: 16.2 W/m·K against 0.445 W/m·K for Plastic HDPE.

Which expands less with temperature?

DMLS 316L Stainless Steel expands less: 15.7 µm/m·K against 120 µm/m·K for Plastic HDPE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 17-4PH Stainless SteelPlastic HDPEDMLS 316L Stainless Steel
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 17-4PH Stainless SteelBrickPlastic HDPEDMLS 316L Stainless Steel
Strength against density

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