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Plastic HDPE vs. Titanium

Compare Plastic HDPE vs. Titanium strength, stiffness, weight and thermal properties.

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Plastic HDPEBulk polymer (molded or machined)
TitaniumWrought
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Mechanical
Yield strength24MPasourcetypical, tensile stress at yield 23 °C, 50 mm/min ISO 527885MPasourcetypical, plate (>0.187 in), annealed, 0.2% offset
Ultimate tensile strengthnot sourced940MPasourcetypical, plate, annealed
Elongation at breaknot sourced16%sourcetypical, in 2 in., plate annealed
Young's modulus (stiffness)0.9GPasourcetypical, tensile modulus 23 °C ISO 527107–122GPasourcetypical range, 20 °C
Density950kg/m³sourcetypical, ISO 11834,430kg/m³sourcenominal
Strength to weight25.3kN·m/kg200kN·m/kg7.91x higher
Stiffness to weight0.947MN·m/kg25.8MN·m/kg27.3x higher
Poisson's ratio0.4–0.45sourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)0.342sourcemean of TIMET measurements
Shear modulus0.316GPa42.7GPa135x stiffer in shear
Bulk modulus2GPa121GPa
Speed of sound973m/s5,084m/s
Thermal
Thermal conductivity0.4–0.49W/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)6.6W/m·Ksourcetypical, 20 °C, mill annealed
Thermal expansion120µm/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)9µm/m·Ksourcetypical, mean 0-100 °C
100 mm part over a 50 °C swing600µm growth45µm growth13.3x less
Specific heat2,250J/kg·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)580J/kg·Ksourcetypical, 20 °C
Heats up and cools (diffusivity)0.208mm²/s2.57mm²/s12.3x faster
Thermal shock resistance56.9W/m3,730W/m65.6x more resistant
Melting pointnot sourced1,630–1,650°Csourcemelting range
Max service temperaturenot sourced400°Csourceupper recommended use temperature
Values forLyondellBasell Hostalen 23050 B high density polyethylene, typical ISO valuesTIMETAL 6-4 (Ti-6Al-4V Grade 5) annealed plate typical (TIMET properties manual) + TIMET datasheet TMC-0150 physical properties

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic HDPE stronger than Titanium?

Titanium is stronger: its yield strength is 885 MPa against 24 MPa for Plastic HDPE (36.9x).

Which is lighter, Plastic HDPE or Titanium?

Plastic HDPE is lighter: 950 kg/m³ against 4,430 kg/m³ for Titanium.

Which is stiffer, Plastic HDPE or Titanium?

Titanium is stiffer: Young's modulus 115 GPa against 0.9 GPa for Plastic HDPE, so the same part in Titanium deflects less under the same load.

Which is lighter for the same job, Plastic HDPE or Titanium?

For the same stiffness or strength: Titanium is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic HDPETitanium
Stiff rod or tie (tension)27.3x heavierlighter
Stiff beam (bending)2.42x heavierlighter
Stiff panel or plate8% heavierlighter
Strong rod or tie7.91x heavierlighter
Strong beam2.38x heavierlighter
Strong panel or plate30% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic HDPE or Titanium?

Titanium conducts heat better: 6.6 W/m·K against 0.445 W/m·K for Plastic HDPE.

Which expands less with temperature?

Titanium expands less: 9 µm/m·K against 120 µm/m·K for Plastic HDPE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic HDPETitanium
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic HDPETitanium
Strength against density

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