Materials / Compare

Iron vs. FDM PAHT-CF

Compare Iron vs. FDM PAHT-CF strength, stiffness, weight and thermal properties.

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IronWrought
FDM PAHT-CF3D printed (FDM)
Try it on a partA bracket to run stress or thermal on, free in your browserOpen in LessCADOpen in LessCAD
Mechanical
Yield strength186MPasourcetypical (0.2% YS), hot rolled + SRA/recrystallization annealnot given (tensile used)
Ultimate tensile strength290MPasourcetypical, SRA/recrystallization anneal92MPasourcetypical
Flexural strengthnot sourced125MPasourcetypical
Elongation at break38%sourcetypical, gauge 4D08.4%sourcetypical
Young's modulus (stiffness)207GPasourcetypical, after SRA/recrystallization anneal3.86GPasourcetypical
Density7,860kg/m³sourcetypical1,060kg/m³sourcetypical7.42x lighter
Strength to weight23.7kN·m/kg86.8kN·m/kg3.67x higher
Stiffness to weight26.3MN·m/kg7.23x higher3.64MN·m/kg
Poisson's ratio0.282sourceNIST critically evaluated best value (polycrystalline iron)not sourced
Shear modulus80.7GPanot sourced
Bulk modulus158GPanot sourced
Speed of sound5,132m/s1,908m/s
Thermal
Thermal conductivity73.2W/m·Ksourcetypical at 20 °Cnot sourced
Thermal expansion13.7µm/m·Ksourcemean, 20-399 °Cnot sourced
100 mm part over a 50 °C swing68.5µm growthnot sourced
Specific heat450J/kg·Ksourcetypicalnot sourced
Heats up and cools (diffusivity)20.7mm²/snot sourced
Thermal shock resistance3,447W/mnot sourced
Melting point1,532°Csourcetypical225°Csourcetypical
Glass transitionnot sourced70°Csourcetypical
Max service temperaturenot sourced170°CsourceHDT 1.8 MPa
Values forCleveland-Cliffs / AK Steel ARMCO Pure Iron Product Data Bulletin (07/2022): Table 1 typical physical properties, Table 2 typical mechanical properties after SRA/recrystallization anneal.Bambu Lab PAHT-CF, TDS V3.0, printed specimens X-Y, dry state; nozzle 290 °C, bed 100 °C, 100 mm/s, 100% infill; annealed and dried 80 °C for 12 h before testing.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM PAHT-CF is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Iron stronger than FDM PAHT-CF?

Iron is stronger: its yield strength is 186 MPa against tensile strength 92 MPa for FDM PAHT-CF (2.02x).

Which is lighter, Iron or FDM PAHT-CF?

FDM PAHT-CF is lighter: 1,060 kg/m³ against 7,860 kg/m³ for Iron.

Which is stiffer, Iron or FDM PAHT-CF?

Iron is stiffer: Young's modulus 207 GPa against 3.86 GPa for FDM PAHT-CF, so the same part in Iron deflects less under the same load.

Which is lighter for the same job, Iron or FDM PAHT-CF?

For the same stiffness or strength: Iron is lighter for a stiff rod or tie (tension); FDM PAHT-CF is lighter for a stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beIronFDM PAHT-CF
Stiff rod or tie (tension)lighter7.23x heavier
Stiff beam (bending)1% heavierlighter
Stiff panel or plate1.97x heavierlighter
Strong rod or tie3.67x heavierlighter
Strong beam4.64x heavierlighter
Strong panel or plate5.21x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelIronFDM PAHT-CF
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickIronFDM PAHT-CF
Strength against density

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