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Iron vs. Plastic PEEK

Compare Iron vs. Plastic PEEK strength, stiffness, weight and thermal properties.

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IronWrought
Plastic PEEKBulk polymer (molded or machined)
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Mechanical
Yield strength186MPasourcetypical (0.2% YS), hot rolled + SRA/recrystallization anneal98MPasourcetypical, tensile yield
Ultimate tensile strength290MPasourcetypical, SRA/recrystallization annealnot sourced
Compressive strengthnot sourced125MPasourcetypical, 23 C
Flexural strengthnot sourced165MPasourcetypical, flexural stress at yield, 23 C
Elongation at break38%sourcetypical, gauge 4D025%sourcetypical, at break
Young's modulus (stiffness)207GPasourcetypical, after SRA/recrystallization anneal4GPasourcetypical (nominal)
Density7,860kg/m³sourcetypical1,300kg/m³sourcetypical (crystalline)
Strength to weight23.7kN·m/kg75.4kN·m/kg3.19x higher
Stiffness to weight26.3MN·m/kg8.56x higher3.08MN·m/kg
Poisson's ratio0.282sourceNIST critically evaluated best value (polycrystalline iron)0.38sourcetypical
Shear modulus80.7GPa55.7x stiffer in shear1.45GPa
Bulk modulus158GPa5.56GPa
Speed of sound5,132m/s1,754m/s
Thermal
Thermal conductivity73.2W/m·Ksourcetypical at 20 °C0.29W/m·Ksourcetypical, average, 23 C
Thermal expansion13.7µm/m·Ksourcemean, 20-399 °C55µm/m·Ksourceaverage of flow/cross-flow, below Tg (<143 C)
100 mm part over a 50 °C swing68.5µm growth4.01x less275µm growth
Specific heat450J/kg·Ksourcetypical2,200J/kg·Ksourcetypical, 23 °C, DSC (Victrex PEEK 450G TDS, revision Jul 2012)
Heats up and cools (diffusivity)20.7mm²/s204x faster0.101mm²/s
Thermal shock resistance3,447W/m43x more resistant80.1W/m
Melting point1,532°Csourcetypical343°Csourcetypical, DSC
Glass transitionnot sourced143°Csourceonset (midpoint 150 C)
Max service temperaturenot sourced240°CsourceUL 746B RTI, mechanical strength (continuous use index)
Values forCleveland-Cliffs / AK Steel ARMCO Pure Iron Product Data Bulletin (07/2022): Table 1 typical physical properties, Table 2 typical mechanical properties after SRA/recrystallization anneal.Victrex PEEK 450G (unreinforced, injection moulded), Victrex TDS rev. March 2026; Poisson from Victrex fluid-management flyer (2020-07)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Iron stronger than Plastic PEEK?

Iron is stronger: its yield strength is 186 MPa against 98 MPa for Plastic PEEK (1.9x).

Which is lighter, Iron or Plastic PEEK?

Plastic PEEK is lighter: 1,300 kg/m³ against 7,860 kg/m³ for Iron.

Which is stiffer, Iron or Plastic PEEK?

Iron is stiffer: Young's modulus 207 GPa against 4 GPa for Plastic PEEK, so the same part in Iron deflects less under the same load.

Which is lighter for the same job, Iron or Plastic PEEK?

For the same stiffness or strength: Iron is lighter for a stiff rod or tie (tension), stiff beam (bending); Plastic PEEK is lighter for a stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beIronPlastic PEEK
Stiff rod or tie (tension)lighter8.56x heavier
Stiff beam (bending)lighter19% heavier
Stiff panel or plate1.62x heavierlighter
Strong rod or tie3.19x heavierlighter
Strong beam3.94x heavierlighter
Strong panel or plate4.39x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Iron or Plastic PEEK?

Iron conducts heat better: 73.2 W/m·K against 0.29 W/m·K for Plastic PEEK.

Which expands less with temperature?

Iron expands less: 13.7 µm/m·K against 55 µm/m·K for Plastic PEEK.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelIronPlastic PEEK
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickIronPlastic PEEK
Strength against density

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