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Iron vs. Plastic PMMA

Compare Iron vs. Plastic PMMA strength, stiffness, weight and thermal properties.

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IronWrought
Plastic PMMABulk polymer (molded or machined)
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Mechanical
Yield strength186MPasourcetypical (0.2% YS), hot rolled + SRA/recrystallization annealnot given (tensile used)
Ultimate tensile strength290MPasourcetypical, SRA/recrystallization anneal80MPasourcetypical, 23 °C
Compressive strengthnot sourced110MPasourcecompressive yield stress, typical
Flexural strengthnot sourced115MPasourcetypical
Elongation at break38%sourcetypical, gauge 4D05.5%sourcetypical
Young's modulus (stiffness)207GPasourcetypical, after SRA/recrystallization anneal3.3GPasourcetypical, short-term
Density7,860kg/m³sourcetypical1,190kg/m³sourcetypical6.61x lighter
Strength to weight23.7kN·m/kg67.2kN·m/kg2.84x higher
Stiffness to weight26.3MN·m/kg9.5x higher2.77MN·m/kg
Poisson's ratio0.282sourceNIST critically evaluated best value (polycrystalline iron)0.37sourcetypical
Shear modulus80.7GPa67x stiffer in shear1.2GPa
Bulk modulus158GPa4.23GPa
Speed of sound5,132m/s1,665m/s
Thermal
Thermal conductivity73.2W/m·Ksourcetypical at 20 °C0.19W/m·Ksourcetypical
Thermal expansion13.7µm/m·Ksourcemean, 20-399 °C70µm/m·Ksource0-50 °C
100 mm part over a 50 °C swing68.5µm growth5.11x less350µm growth
Specific heat450J/kg·Ksourcetypical1,470J/kg·Ksourcetypical
Heats up and cools (diffusivity)20.7mm²/s191x faster0.109mm²/s
Thermal shock resistance3,447W/m83.2x more resistant41.5W/m
Melting point1,532°Csourcetypicalnot sourced
Max service temperaturenot sourced80°Csourcemax. permanent service temperature
Values forCleveland-Cliffs / AK Steel ARMCO Pure Iron Product Data Bulletin (07/2022): Table 1 typical physical properties, Table 2 typical mechanical properties after SRA/recrystallization anneal.Röhm PLEXIGLAS GS 0F00 cast acrylic sheet, typical values at 23 °C / 50 % RH (Röhm Technical Information Ref. No. 211-1)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Iron stronger than Plastic PMMA?

Iron is stronger: its yield strength is 186 MPa against tensile strength 80 MPa for Plastic PMMA (2.33x).

Which is lighter, Iron or Plastic PMMA?

Plastic PMMA is lighter: 1,190 kg/m³ against 7,860 kg/m³ for Iron.

Which is stiffer, Iron or Plastic PMMA?

Iron is stiffer: Young's modulus 207 GPa against 3.3 GPa for Plastic PMMA, so the same part in Iron deflects less under the same load.

Which is lighter for the same job, Iron or Plastic PMMA?

For the same stiffness or strength: Iron is lighter for a stiff rod or tie (tension), stiff beam (bending); Plastic PMMA is lighter for a stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beIronPlastic PMMA
Stiff rod or tie (tension)lighter9.5x heavier
Stiff beam (bending)lighter20% heavier
Stiff panel or plate1.66x heavierlighter
Strong rod or tie2.84x heavierlighter
Strong beam3.76x heavierlighter
Strong panel or plate4.33x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Iron or Plastic PMMA?

Iron conducts heat better: 73.2 W/m·K against 0.19 W/m·K for Plastic PMMA.

Which expands less with temperature?

Iron expands less: 13.7 µm/m·K against 70 µm/m·K for Plastic PMMA.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropyleneFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelIronPlastic PMMA
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropyleneFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickIronPlastic PMMA
Strength against density

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