Materials / Compare

Magnesium AZ91D vs. Steel AISI 1018

Compare Magnesium AZ91D vs. Steel AISI 1018 strength, stiffness, weight and thermal properties.

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Magnesium AZ91DCast
Steel AISI 1018Wrought
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Mechanical
Yield strength150MPasourcetypical, 0.2% tensile yield, ambient temperature372MPasourceproducer-stated, cold drawn
Ultimate tensile strength230MPasourcetypical, ambient temperature441MPasourceproducer-stated, cold drawn
Elongation at break3%sourcetypical, ambient temperature15%sourcein 2 in (50.8 mm)
Young's modulus (stiffness)45GPasourcetypical200GPasourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Density1,810kg/m³sourcetypical7,861kg/m³sourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Strength to weight82.9kN·m/kg1.75x higher47.3kN·m/kg
Stiffness to weight24.9MN·m/kg25.4MN·m/kg2% higher
Poisson's ratio0.35sourcebase material: AZ91C casting (MIL-HDBK-5J handbook physical constant)0.32sourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Shear modulus16.7GPa75.7GPa4.54x stiffer in shear
Bulk modulus50GPa185GPa
Speed of sound4,986m/s5,043m/s
Thermal
Thermal conductivity72W/m·Ksourcetypical51.9W/m·Ksourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Thermal expansion25µm/m·Ksourcetypical, temperature range not stated12µm/m·Ksourcebase material: unalloyed carbon steel, Ovako family table (S275JR, 'none alloyed structural steels', C <= 0.21%); mean 20-300 °C
100 mm part over a 50 °C swing125µm growth60µm growth2.08x less
Specific heat1,050J/kg·Ksourcetypical486J/kg·Ksourcebase material: AISI 1025 plain carbon steel (MIL-HDBK-5J design value; ASTM A108 bar is the cold-finished carbon-steel bar spec that also covers 1018)
Heats up and cools (diffusivity)37.9mm²/s2.79x faster13.6mm²/s
Thermal shock resistance6,240W/m14% more resistant5,473W/m
Melting point470–595°Csourcemelting rangenot sourced
Values forELEKTRON AZ91D magnesium die-casting alloy, as cast; Magnesium Elektron datasheet 475 (7/01), typical properties; Poisson from MIL-HDBK-5J for AZ91C castings.AISI 1018 cold drawn bar (Niagara LaSalle, cold-finished bar producer)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Magnesium AZ91D stronger than Steel AISI 1018?

Steel AISI 1018 is stronger: its yield strength is 372 MPa against 150 MPa for Magnesium AZ91D (2.48x).

Which is lighter, Magnesium AZ91D or Steel AISI 1018?

Magnesium AZ91D is lighter: 1,810 kg/m³ against 7,861 kg/m³ for Steel AISI 1018.

Which is stiffer, Magnesium AZ91D or Steel AISI 1018?

Steel AISI 1018 is stiffer: Young's modulus 200 GPa against 45 GPa for Magnesium AZ91D, so the same part in Steel AISI 1018 deflects less under the same load.

Which is lighter for the same job, Magnesium AZ91D or Steel AISI 1018?

For the same stiffness or strength: Magnesium AZ91D is lighter for a stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate; Steel AISI 1018 is lighter for a stiff rod or tie (tension).

Part that must beMagnesium AZ91DSteel AISI 1018
Stiff rod or tie (tension)2% heavierlighter
Stiff beam (bending)lighter2.06x heavier
Stiff panel or platelighter2.64x heavier
Strong rod or tielighter1.75x heavier
Strong beamlighter2.37x heavier
Strong panel or platelighter2.76x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Magnesium AZ91D or Steel AISI 1018?

Magnesium AZ91D conducts heat better: 72 W/m·K against 51.9 W/m·K for Steel AISI 1018.

Which expands less with temperature?

Steel AISI 1018 expands less: 12 µm/m·K against 25 µm/m·K for Magnesium AZ91D.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumStainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Solder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Magnesium AZ91DSteel AISI 1018
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumStainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Solder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Magnesium AZ91DSteel AISI 1018
Strength against density

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