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Magnesium AZ31B-H24 vs. Plastic PETG

Compare Magnesium AZ31B-H24 vs. Plastic PETG strength, stiffness, weight and thermal properties.

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Magnesium AZ31B-H24Wrought
Plastic PETG3D printed (FDM)
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Mechanical
Yield strength220MPasourcetypical, H24, 0.5-6 mm, 0.2 % proof stress46.2MPasourcetypical
Ultimate tensile strength290MPasourcetypical, H24, 0.5-6 mm46.2MPasourcetypical, peak stress (= stress at yield)
Flexural strengthnot sourced78.9MPasourcetypical
Elongation at break13%sourcetypical, H24, 0.5-6 mm, gauge 5.65√A7.6%sourcetypical
Young's modulus (stiffness)44.8GPasourcetypical (handbook physical constant)1.94GPasourcetypical
Density1,769kg/m³sourcenominal1,270kg/m³sourcetypical
Strength to weight124kN·m/kg3.42x higher36.4kN·m/kg
Stiffness to weight25.3MN·m/kg16.6x higher1.53MN·m/kg
Poisson's ratio0.35sourcetypical (handbook physical constant)not sourced
Shear modulus16.6GPanot sourced
Bulk modulus49.8GPanot sourced
Speed of sound5,032m/s1,236m/s
Thermal
Thermal conductivity76.9W/m·Ksourcetypical (temper/temperature not stated)0.21W/m·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), typical
Thermal expansion26.8µm/m·Ksourcetypical (temperature range not stated)51µm/m·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), typical
100 mm part over a 50 °C swing134µm growth1.9x less255µm growth
Specific heat1,040J/kg·Ksourcetypical1,300J/kg·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), DSC at 60 °C (lowest temperature listed)
Heats up and cools (diffusivity)41.8mm²/s329x faster0.127mm²/s
Thermal shock resistance9,159W/mnot sourced
Glass transitionnot sourced77.4°Csourcetypical
Max service temperature149°Csourcestated application limit76.2°CsourceHDT 0.455 MPa (printed specimens)
Values forAZ31B-H24 sheet 0.016-0.062 in., MIL-HDBK-5J Table 4.2.1.0(b) (AMS 4377); strengths are S-basis MINIMUMSUltimaker PETG, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v1.00, April 29, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic PETG is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Magnesium AZ31B-H24 stronger than Plastic PETG?

Magnesium AZ31B-H24 is stronger: its yield strength is 220 MPa against 46.2 MPa for Plastic PETG (4.76x).

Which is lighter, Magnesium AZ31B-H24 or Plastic PETG?

Plastic PETG is lighter: 1,270 kg/m³ against 1,769 kg/m³ for Magnesium AZ31B-H24.

Which is stiffer, Magnesium AZ31B-H24 or Plastic PETG?

Magnesium AZ31B-H24 is stiffer: Young's modulus 44.8 GPa against 1.94 GPa for Plastic PETG, so the same part in Magnesium AZ31B-H24 deflects less under the same load.

Which is lighter for the same job, Magnesium AZ31B-H24 or Plastic PETG?

For the same stiffness or strength: Magnesium AZ31B-H24 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beMagnesium AZ31B-H24Plastic PETG
Stiff rod or tie (tension)lighter16.6x heavier
Stiff beam (bending)lighter3.45x heavier
Stiff panel or platelighter2.04x heavier
Strong rod or tielighter3.42x heavier
Strong beamlighter2.03x heavier
Strong panel or platelighter1.57x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Magnesium AZ31B-H24 or Plastic PETG?

Magnesium AZ31B-H24 conducts heat better: 76.9 W/m·K against 0.21 W/m·K for Plastic PETG.

Which expands less with temperature?

Magnesium AZ31B-H24 expands less: 26.8 µm/m·K against 51 µm/m·K for Plastic PETG.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelMagnesium AZ31B-H24Plastic PETG
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickMagnesium AZ31B-H24Plastic PETG
Strength against density

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