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Magnesium AZ31B-H24 vs. DMLS Ti-6Al-4V ELI Titanium

Compare Magnesium AZ31B-H24 vs. DMLS Ti-6Al-4V ELI Titanium strength, stiffness, weight and thermal properties.

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Magnesium AZ31B-H24Wrought
DMLS Ti-6Al-4V ELI Titanium3D printed metal (DMLS)
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Mechanical
Yield strength220MPasourcetypical, H24, 0.5-6 mm, 0.2 % proof stress1,100MPasourcetypical, as built, average of horizontal + vertical (M400)
Ultimate tensile strength290MPasourcetypical, H24, 0.5-6 mm1,270MPasourcetypical, as built, average of horizontal + vertical (M400)
Elongation at break13%sourcetypical, H24, 0.5-6 mm, gauge 5.65√A8.7%sourcetypical at break, as built (M400)
Young's modulus (stiffness)44.8GPasourcetypical (handbook physical constant)110GPasourcesame maker and process, sibling grade: EOS Titanium Ti64 (Grade 5) on EOS M 290, as built, XY and Z, typical
Density1,769kg/m³sourcenominal4,400kg/m³sourcetypical part density (ISO 3369), M400
Strength to weight124kN·m/kg250kN·m/kg2.01x higher
Stiffness to weight25.3MN·m/kg1% higher25MN·m/kg
Poisson's ratio0.35sourcetypical (handbook physical constant)0.342sourcewrought TIMETAL 6-4 (TIMET measurement, mean of 10); composition-level, not DMLS-measured
Shear modulus16.6GPa41GPa2.47x stiffer in shear
Bulk modulus49.8GPa116GPa
Speed of sound5,032m/s5,000m/s
Thermal
Thermal conductivity76.9W/m·Ksourcetypical (temper/temperature not stated)6.6W/m·Ksourcebase material: wrought Ti-6Al-4V / 6-4 ELI (TIMET datasheet), 20 °C
Thermal expansion26.8µm/m·Ksourcetypical (temperature range not stated)9µm/m·Ksourcemean 25-100 °C, ASTM E228; EOS Ti64 Grade 23 (=ELI) on EOS M 290 40 µm; condition not stated (sheet's mechanical data are heat treated)
100 mm part over a 50 °C swing134µm growth45µm growth2.98x less
Specific heat1,040J/kg·Ksourcetypical580J/kg·Ksourcebase material: wrought Ti-6Al-4V / 6-4 ELI (TIMET datasheet), 20 °C
Heats up and cools (diffusivity)41.8mm²/s16.2x faster2.59mm²/s
Thermal shock resistance9,159W/m1.9x more resistant4,825W/m
Melting pointnot sourced1,630–1,650°Csourcemelting range, wrought TIMETAL 6-4 (composition-level)
Max service temperature149°Csourcestated application limitnot sourced
Values forAZ31B-H24 sheet 0.016-0.062 in., MIL-HDBK-5J Table 4.2.1.0(b) (AMS 4377); strengths are S-basis MINIMUMSEOS Titanium Ti64ELI (powder 9011-0040; ASTM F136/F3001, i.e. Grade 23) on EOS M400 SF, parameter set Ti64ELI_030_FlexM400_100, 30 µm, as built; ISO 6892-1 A14

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS Ti-6Al-4V ELI Titanium is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Magnesium AZ31B-H24 stronger than DMLS Ti-6Al-4V ELI Titanium?

DMLS Ti-6Al-4V ELI Titanium is stronger: its yield strength is 1,100 MPa against 220 MPa for Magnesium AZ31B-H24 (5x).

Which is lighter, Magnesium AZ31B-H24 or DMLS Ti-6Al-4V ELI Titanium?

Magnesium AZ31B-H24 is lighter: 1,769 kg/m³ against 4,400 kg/m³ for DMLS Ti-6Al-4V ELI Titanium.

Which is stiffer, Magnesium AZ31B-H24 or DMLS Ti-6Al-4V ELI Titanium?

DMLS Ti-6Al-4V ELI Titanium is stiffer: Young's modulus 110 GPa against 44.8 GPa for Magnesium AZ31B-H24, so the same part in DMLS Ti-6Al-4V ELI Titanium deflects less under the same load.

Which is lighter for the same job, Magnesium AZ31B-H24 or DMLS Ti-6Al-4V ELI Titanium?

For the same stiffness or strength: Magnesium AZ31B-H24 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong panel or plate; DMLS Ti-6Al-4V ELI Titanium is lighter for a strong rod or tie, strong beam.

Part that must beMagnesium AZ31B-H24DMLS Ti-6Al-4V ELI Titanium
Stiff rod or tie (tension)lighter1% heavier
Stiff beam (bending)lighter1.59x heavier
Stiff panel or platelighter1.84x heavier
Strong rod or tie2.01x heavierlighter
Strong beam18% heavierlighter
Strong panel or platelighter11% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Magnesium AZ31B-H24 or DMLS Ti-6Al-4V ELI Titanium?

Magnesium AZ31B-H24 conducts heat better: 76.9 W/m·K against 6.6 W/m·K for DMLS Ti-6Al-4V ELI Titanium.

Which expands less with temperature?

DMLS Ti-6Al-4V ELI Titanium expands less: 9 µm/m·K against 26.8 µm/m·K for Magnesium AZ31B-H24.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelMagnesium AZ31B-H24DMLS Ti-6Al-4V ELI Titanium
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickMagnesium AZ31B-H24DMLS Ti-6Al-4V ELI Titanium
Strength against density

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