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Plastic Nylon PA66 vs. Plastic TPU

Compare Plastic Nylon PA66 vs. Plastic TPU strength, stiffness, weight and thermal properties.

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Plastic Nylon PA66Bulk polymer (molded or machined)
Plastic TPU3D printed (FDM)
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Mechanical
Yield strength85MPasourcetypical, drynot given (tensile used)
Ultimate tensile strengthnot sourced23.7MPasourcetypical, stress at break
Flexural strengthnot sourced4.1MPasourcetypical
Elongation at break30%sourcenominal strain at break, drynot sourced
Young's modulus (stiffness)3GPasourcetypical, dry0.067GPasourcetypical
Density1,130kg/m³sourcetypical1,220kg/m³sourcetypical
Strength to weight75.2kN·m/kg3.87x higher19.4kN·m/kg
Stiffness to weight2.65MN·m/kg48.3x higher0.0549MN·m/kg
Poisson's ratio0.4sourcebase material: unfilled polyamide (PA), conditioned, maker design-guide family value (Covestro Table 3-1)not sourced
Shear modulus1.07GPanot sourced
Bulk modulus5GPanot sourced
Speed of sound1,629m/s234m/s
Thermal
Thermal conductivity0.33W/m·Ksourcetypicalnot sourced
Thermal expansion98µm/m·Ksourcelongitudinal, 23-55 °Cnot sourced
100 mm part over a 50 °C swing490µm growthnot sourced
Specific heat1,700J/kg·Ksourcetypicalnot sourced
Heats up and cools (diffusivity)0.172mm²/snot sourced
Thermal shock resistance57.2W/mnot sourced
Melting point260°CsourceDSC217°Csourcetypical
Max service temperature101°CsourceIEC 60216 temperature index, 20000 h50.3°CsourceHDT 0.455 MPa (printed specimens)
Values forBASF Ultramid A3K (PA66, unreinforced injection-moulding grade), Product Information 02/2026, dry values (ISO methods)Ultimaker TPU 95A, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 29, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic TPU is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic Nylon PA66 stronger than Plastic TPU?

Plastic Nylon PA66 is stronger: its yield strength is 85 MPa against tensile strength 23.7 MPa for Plastic TPU (3.59x).

Which is lighter, Plastic Nylon PA66 or Plastic TPU?

Plastic Nylon PA66 is lighter: 1,130 kg/m³ against 1,220 kg/m³ for Plastic TPU.

Which is stiffer, Plastic Nylon PA66 or Plastic TPU?

Plastic Nylon PA66 is stiffer: Young's modulus 3 GPa against 0.067 GPa for Plastic TPU, so the same part in Plastic Nylon PA66 deflects less under the same load.

Which is lighter for the same job, Plastic Nylon PA66 or Plastic TPU?

For the same stiffness or strength: Plastic Nylon PA66 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic Nylon PA66Plastic TPU
Stiff rod or tie (tension)lighter48.3x heavier
Stiff beam (bending)lighter7.22x heavier
Stiff panel or platelighter3.83x heavier
Strong rod or tielighter3.87x heavier
Strong beamlighter2.53x heavier
Strong panel or platelighter2.04x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic Nylon PA66Plastic TPU
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic Nylon PA66Plastic TPU
Strength against density

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