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Plastic Nylon PA66 vs. Zinc Zamak 3

Compare Plastic Nylon PA66 vs. Zinc Zamak 3 strength, stiffness, weight and thermal properties.

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Plastic Nylon PA66Bulk polymer (molded or machined)
Zinc Zamak 3Cast
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Mechanical
Yield strength85MPasourcetypical, dry221MPasourcetypical
Ultimate tensile strengthnot sourced283MPasourcetypical
Elongation at break30%sourcenominal strain at break, dry10%sourcetypical, in 2 in.
Young's modulus (stiffness)3GPasourcetypical, dry85.5GPasourcetypical
Density1,130kg/m³sourcetypical5.84x lighter6,600kg/m³sourcetypical
Strength to weight75.2kN·m/kg2.25x higher33.5kN·m/kg
Stiffness to weight2.65MN·m/kg13MN·m/kg4.88x higher
Poisson's ratio0.4sourcebase material: unfilled polyamide (PA), conditioned, maker design-guide family value (Covestro Table 3-1)0.27sourcetypical, Zamak 3 hot-chamber die cast
Shear modulus1.07GPa33.7GPa31.4x stiffer in shear
Bulk modulus5GPa62GPa
Speed of sound1,629m/s3,599m/s
Thermal
Thermal conductivity0.33W/m·Ksourcetypical113W/m·Ksourcetypical342x more heat through a fin
Thermal expansion98µm/m·Ksourcelongitudinal, 23-55 °C27.4µm/m·Ksourcetypical
100 mm part over a 50 °C swing490µm growth137µm growth3.58x less
Specific heat1,700J/kg·Ksourcetypical419J/kg·Ksourcetypical
Heats up and cools (diffusivity)0.172mm²/s40.9mm²/s238x faster
Thermal shock resistance57.2W/m7,782W/m136x more resistant
Melting point260°CsourceDSC381–387°Csourcemelting range
Max service temperature101°CsourceIEC 60216 temperature index, 20000 hnot sourced
Values forBASF Ultramid A3K (PA66, unreinforced injection-moulding grade), Product Information 02/2026, dry values (ISO methods)Zamak 3 (ASTM B86 die cast), Nathan Trotter (zinc alloy producer) technical data sheet, typical values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic Nylon PA66 stronger than Zinc Zamak 3?

Zinc Zamak 3 is stronger: its yield strength is 221 MPa against 85 MPa for Plastic Nylon PA66 (2.6x).

Which is lighter, Plastic Nylon PA66 or Zinc Zamak 3?

Plastic Nylon PA66 is lighter: 1,130 kg/m³ against 6,600 kg/m³ for Zinc Zamak 3.

Which is stiffer, Plastic Nylon PA66 or Zinc Zamak 3?

Zinc Zamak 3 is stiffer: Young's modulus 85.5 GPa against 3 GPa for Plastic Nylon PA66, so the same part in Zinc Zamak 3 deflects less under the same load.

Which is lighter for the same job, Plastic Nylon PA66 or Zinc Zamak 3?

For the same stiffness or strength: Plastic Nylon PA66 is lighter for a stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate; Zinc Zamak 3 is lighter for a stiff rod or tie (tension).

Part that must bePlastic Nylon PA66Zinc Zamak 3
Stiff rod or tie (tension)4.88x heavierlighter
Stiff beam (bending)lighter9% heavier
Stiff panel or platelighter1.91x heavier
Strong rod or tielighter2.25x heavier
Strong beamlighter3.09x heavier
Strong panel or platelighter3.62x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic Nylon PA66 or Zinc Zamak 3?

Zinc Zamak 3 conducts heat better: 113 W/m·K against 0.33 W/m·K for Plastic Nylon PA66.

Which expands less with temperature?

Zinc Zamak 3 expands less: 27.4 µm/m·K against 98 µm/m·K for Plastic Nylon PA66.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic Nylon PA66Zinc Zamak 3
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic Nylon PA66Zinc Zamak 3
Strength against density

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