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FDM PAHT-CF vs. Steel AISI 4340

Compare FDM PAHT-CF vs. Steel AISI 4340 strength, stiffness, weight and thermal properties.

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FDM PAHT-CF3D printed (FDM)
Steel AISI 4340Wrought
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Mechanical
Yield strengthnot given (tensile used)1,035MPasourcetypical, transverse
Ultimate tensile strength92MPasourcetypical1,140MPasourcetypical, transverse
Flexural strength125MPasourcetypicalnot sourced
Elongation at break8.4%sourcetypical18%sourcetypical, transverse
Young's modulus (stiffness)3.86GPasourcetypical200GPasourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)
Density1,060kg/m³sourcetypical7.4x lighter7,840kg/m³sourcetypical
Strength to weight86.8kN·m/kg132kN·m/kg1.52x higher
Stiffness to weight3.64MN·m/kg25.5MN·m/kg7x higher
Poisson's rationot sourced0.32sourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)
Shear modulusnot sourced75.7GPa
Bulk modulusnot sourced185GPa
Speed of sound1,908m/s5,049m/s
Thermal
Thermal conductivitynot sourced37.5W/m·Ksourcetypical
Thermal expansionnot sourced11.3µm/m·Ksourcemean, -18 to 93 °C
100 mm part over a 50 °C swingnot sourced56.5µm growth
Specific heatnot sourced448J/kg·Ksourcetypical
Heats up and cools (diffusivity)not sourced10.7mm²/s
Thermal shock resistancenot sourced11,678W/m
Melting point225°Csourcetypicalnot sourced
Glass transition70°Csourcetypicalnot sourced
Max service temperature170°CsourceHDT 1.8 MPanot sourced
Values forBambu Lab PAHT-CF, TDS V3.0, printed specimens X-Y, dry state; nozzle 290 °C, bed 100 °C, 100 mm/s, 100% infill; annealed and dried 80 °C for 12 h before testing.Carpenter (Latrobe) Lescalloy 4340 VAC-ARC datasheet; mechanical row for 1100 °F temper; physical properties grade-level

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM PAHT-CF is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM PAHT-CF stronger than Steel AISI 4340?

Steel AISI 4340 is stronger: its yield strength is 1,035 MPa against tensile strength 92 MPa for FDM PAHT-CF (11.3x).

Which is lighter, FDM PAHT-CF or Steel AISI 4340?

FDM PAHT-CF is lighter: 1,060 kg/m³ against 7,840 kg/m³ for Steel AISI 4340.

Which is stiffer, FDM PAHT-CF or Steel AISI 4340?

Steel AISI 4340 is stiffer: Young's modulus 200 GPa against 3.86 GPa for FDM PAHT-CF, so the same part in Steel AISI 4340 deflects less under the same load.

Which is lighter for the same job, FDM PAHT-CF or Steel AISI 4340?

For the same stiffness or strength: FDM PAHT-CF is lighter for a stiff beam (bending), stiff panel or plate, strong beam, strong panel or plate; Steel AISI 4340 is lighter for a stiff rod or tie (tension), strong rod or tie.

Part that must beFDM PAHT-CFSteel AISI 4340
Stiff rod or tie (tension)7x heavierlighter
Stiff beam (bending)lighter3% heavier
Stiff panel or platelighter1.98x heavier
Strong rod or tie1.52x heavierlighter
Strong beamlighter47% heavier
Strong panel or platelighter2.21x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM PAHT-CFSteel AISI 4340
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM PAHT-CFSteel AISI 4340
Strength against density

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