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FDM Polycarbonate vs. Plastic POM/Acetal

Compare FDM Polycarbonate vs. Plastic POM/Acetal strength, stiffness, weight and thermal properties.

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FDM Polycarbonate3D printed (FDM)
Plastic POM/AcetalBulk polymer (molded or machined)
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Mechanical
Yield strength53.3MPasourcetypical69MPasourcetypical (single ASTM D638 tensile strength)
Ultimate tensile strength53.3MPasourcetypical, peak stress (= stress at yield)69MPasourcetypical
Compressive strengthnot sourced124MPasourcecompressive stress at 10% deformation
Flexural strength89.4MPasourcetypical99MPasourceflexural yield strength, typical
Elongation at break9.2%sourcetypical75%sourcetypical8.15x more ductile
Young's modulus (stiffness)2.39GPasourcetypical2.8GPasourcetypical17% stiffer
Density1,180–1,200kg/m³sourcerange1,420kg/m³sourcetypical (DuPont product information for Delrin 100 NC010; 'The data listed here fall within the normal range of product properties')
Strength to weight44.8kN·m/kg48.6kN·m/kg8% higher
Stiffness to weight2.01MN·m/kg2% higher1.97MN·m/kg
Poisson's ratio0.38sourcebase material: polycarbonate family typical (Covestro Part and Mold Design guide, Table 3-1)0.35sourcetypical
Shear modulus0.867GPa1.04GPa20% stiffer in shear
Bulk modulus3.33GPa3.11GPa
Speed of sound1,418m/s1,404m/s
Thermal
Thermal conductivity0.2W/m·Ksourcebase material: Covestro Makrolon 2405 injection-molding PC, typical, through-plane, 23 °C0.4W/m·Ksourcetypical
Thermal expansion65µm/m·Ksourcebase material: Covestro Makrolon 2405 injection-molding PC, typical, 23-55 °C, parallel122µm/m·Ksourcemean, 29 to 60 °C
100 mm part over a 50 °C swing325µm growth1.88x less610µm growth
Specific heatnot sourced1,465J/kg·Ksourceaverage -18 to 100 °C, Delrin acetal resins (not grade-specific)
Heats up and cools (diffusivity)not sourced0.192mm²/s
Thermal shock resistance42.5W/m52.5W/m24% more resistant
Melting pointnot sourced175°Csourcecrystalline melting point
Glass transition108°Csourcetypicalnot sourced
Max service temperature105°CsourceHDT 0.455 MPa (printed specimens)125°CsourceHDT 1.8 MPa (annealed)
Values forUltimaker PC, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 20, 2022.DuPont Delrin 100 acetal homopolymer, Table 2 'Typical Properties of Delrin Acetal Resins' (ASTM methods), Delrin Design Guide Module III hosted on delrin.com

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM Polycarbonate is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM Polycarbonate stronger than Plastic POM/Acetal?

Plastic POM/Acetal is stronger: its yield strength is 69 MPa against 53.3 MPa for FDM Polycarbonate (29%).

Which is lighter, FDM Polycarbonate or Plastic POM/Acetal?

FDM Polycarbonate is lighter: 1,190 kg/m³ against 1,420 kg/m³ for Plastic POM/Acetal.

Which is stiffer, FDM Polycarbonate or Plastic POM/Acetal?

Plastic POM/Acetal is stiffer: Young's modulus 2.8 GPa against 2.39 GPa for FDM Polycarbonate, so the same part in Plastic POM/Acetal deflects less under the same load.

Which is lighter for the same job, FDM Polycarbonate or Plastic POM/Acetal?

For the same stiffness or strength: FDM Polycarbonate is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong panel or plate; Plastic POM/Acetal is lighter for a strong rod or tie.

Part that must beFDM PolycarbonatePlastic POM/Acetal
Stiff rod or tie (tension)lighter2% heavier
Stiff beam (bending)lighter10% heavier
Stiff panel or platelighter13% heavier
Strong rod or tie8% heavierlighter
Strong beamabout equalabout equal
Strong panel or platelighter5% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, FDM Polycarbonate or Plastic POM/Acetal?

Plastic POM/Acetal stretches further before it breaks: 75% elongation at break against 9.2% for FDM Polycarbonate.

Which conducts heat better, FDM Polycarbonate or Plastic POM/Acetal?

Plastic POM/Acetal conducts heat better: 0.4 W/m·K against 0.2 W/m·K for FDM Polycarbonate.

Which expands less with temperature?

FDM Polycarbonate expands less: 65 µm/m·K against 122 µm/m·K for Plastic POM/Acetal.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM PolycarbonatePlastic POM/Acetal
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM PolycarbonatePlastic POM/Acetal
Strength against density

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