Materials / Compare

PCB Laminate FR-4 vs. Plastic PTFE

Compare PCB Laminate FR-4 vs. Plastic PTFE strength, stiffness, weight and thermal properties.

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PCB Laminate FR-4Composite
Plastic PTFEBulk polymer (molded or machined)
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Mechanical
Yield strengthnot given (tensile used)9MPasourcetypical yield strength at 23 °C (Teflon PTFE, Table 8)
Ultimate tensile strength246–385MPasourcetypical, in-plane: cross direction .. length direction (ASTM D3039)39.3MPasourcetypical, skived tape 0.13 mm
Flexural strength531–621MPasourcetypical: cross direction .. length direction (IPC-TM-650 2.4.4B)not sourced
Elongation at breaknot sourced350%sourcetypical, skived tape 0.13 mm
Young's modulus (stiffness)21.9–25.8GPasourcetypical, in-plane: cross direction .. length direction (ASTM D790-15e2)not sourced
Density1,920kg/m³sourcetypical, 50% resin content; another FR-4 producer: Park Nelco N4000-6 (high-Tg multifunctional epoxy), not Isola 370HR2,160kg/m³sourcetypical (standard specific gravity, ASTM D4894)
Strength to weight164kN·m/kg39.4x higher4.17kN·m/kg
Stiffness to weight12.4MN·m/kgnot sourced
Poisson's ratio0.171–0.177sourcetypical, in-plane: cross direction .. length direction0.46sourcetypical, 23 °C (Teflon PTFE resins, Chemours handbook)
Shear modulus10.2GPanot sourced
Bulk modulus12.2GPanot sourced
Speed of sound3,525m/snot sourced
Thermal
Thermal conductivity0.4W/m·Ksourcetypical (ASTM E1952); direction not stated by the sheet0.25W/m·Ksourcetypical, granular resin, 4.6 mm specimen
Thermal expansion13–14µm/m·Ksourcetypical, in-plane X/Y-axis, below Tg (IPC-TM-650 2.4.24C)100µm/m·Ksourcetypical, granular resin, 23-60 °C (ASTM E228)
100 mm part over a 50 °C swing67.5µm growth7.41x less500µm growth
Specific heat1,200–1,400J/kg·Ksourcetypical (ASTM E1461); another FR-4 producer: Park Nelco N4000-6 (high-Tg multifunctional epoxy), not Isola 370HR1,400J/kg·Ksourcetypical, granular resin, 20 °C (ASTM D4591)
Heats up and cools (diffusivity)0.16mm²/s1.94x faster0.0827mm²/s
Thermal shock resistance324W/mnot sourced
Melting pointnot sourced327°Csourcesecond melting peak (sintered polymer), +/-10
Glass transition180°Csourcetypical, DSC (IPC-TM-650 2.4.25C)not sourced
Max service temperature130°CsourceUL Relative Thermal Index (UL 796)260°Csourceservice temperature (Chemours general Teflon PTFE statement)
Values forIsola 370HR FR-4 laminate (Polyclad PCL-FR-370HR, 180 C Tg multifunctional epoxy, E-glass fabric), copper removed; Isola data sheet Revision C, last updated April 15, 2021. Woven-glass laminate: the sheet gives in-plane values per weave direction (length / cross) and the Z-axis CTE separately; the solver is isotropic per material.Chemours Teflon PTFE 7C X granular molding resin, typical values (tensile/elongation measured on 0.13 mm skived tape)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is PCB Laminate FR-4 stronger than Plastic PTFE?

PCB Laminate FR-4 is stronger: its tensile strength is 315 MPa against yield strength 9 MPa for Plastic PTFE (35x).

Which is lighter, PCB Laminate FR-4 or Plastic PTFE?

PCB Laminate FR-4 is lighter: 1,920 kg/m³ against 2,160 kg/m³ for Plastic PTFE.

Which is lighter for the same job, PCB Laminate FR-4 or Plastic PTFE?

For the same stiffness or strength: PCB Laminate FR-4 is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must bePCB Laminate FR-4Plastic PTFE
Strong rod or tielighter39.4x heavier
Strong beamlighter12x heavier
Strong panel or platelighter6.66x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, PCB Laminate FR-4 or Plastic PTFE?

PCB Laminate FR-4 conducts heat better: 0.4 W/m·K against 0.25 W/m·K for Plastic PTFE.

Which expands less with temperature?

PCB Laminate FR-4 expands less: 13.5 µm/m·K against 100 µm/m·K for Plastic PTFE.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelSiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30PCB Laminate FR-4
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickSiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30PCB Laminate FR-4Plastic PTFE
Strength against density

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