Materials / Compare
Plastic PETG vs. Steel AISI 1045
Compare Plastic PETG vs. Steel AISI 1045 strength, stiffness, weight and thermal properties.
| Try it on a partA bracket to run stress or thermal on, free in your browser | Open in LessCAD | Open in LessCAD |
|---|---|---|
| Mechanical | ||
| Yield strength | 46.2MPasourcetypical | 531MPasourceproducer-stated, cold drawn |
| Ultimate tensile strength | 46.2MPasourcetypical, peak stress (= stress at yield) | 627MPasourceproducer-stated, cold drawn |
| Flexural strength | 78.9MPasourcetypical | not sourced |
| Elongation at break | 7.6%sourcetypical | 12%sourcein 2 in (50.8 mm) |
| Young's modulus (stiffness) | 1.94GPasourcetypical | 210GPasourcetypical108x stiffer |
| Density | 1,270kg/m³sourcetypical6.14x lighter | 7,800kg/m³sourcetypical |
| Strength to weight | 36.4kN·m/kg | 68.1kN·m/kg1.87x higher |
| Stiffness to weight | 1.53MN·m/kg | 26.9MN·m/kg17.6x higher |
| Poisson's ratio | not sourced | 0.3sourcetypical |
| Shear modulus | not sourced | 80.8GPa |
| Bulk modulus | not sourced | 175GPa |
| Speed of sound | 1,236m/s | 5,189m/s |
| Thermal | ||
| Thermal conductivity | 0.21W/m·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), typical | 40–45W/m·Ksourcetypical range, ambient |
| Thermal expansion | 51µm/m·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), typical | 12µm/m·Ksourcetypical, mean 20-300 °C |
| 100 mm part over a 50 °C swing | 255µm growth | 60µm growth4.25x less |
| Specific heat | 1,300J/kg·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), DSC at 60 °C (lowest temperature listed) | 460–480J/kg·Ksourcetypical range, 50/100 °C |
| Heats up and cools (diffusivity) | 0.127mm²/s | 11.6mm²/s91.1x faster |
| Thermal shock resistance | not sourced | 6,269W/m |
| Glass transition | 77.4°Csourcetypical | not sourced |
| Max service temperature | 76.2°CsourceHDT 0.455 MPa (printed specimens) | not sourced |
| Values for | Ultimaker PETG, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v1.00, April 29, 2022. | AISI 1045 cold drawn bar (Niagara LaSalle) for mechanical; Ovako C45 (lists 'SAE 1045' as a similar designation) for physical constants |
Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.
Plastic PETG is 3D printed: its properties depend on build direction and print settings; these are typical values.
Questions
Is Plastic PETG stronger than Steel AISI 1045?
Steel AISI 1045 is stronger: its yield strength is 531 MPa against 46.2 MPa for Plastic PETG (11.5x).
Which is lighter, Plastic PETG or Steel AISI 1045?
Plastic PETG is lighter: 1,270 kg/m³ against 7,800 kg/m³ for Steel AISI 1045.
Which is stiffer, Plastic PETG or Steel AISI 1045?
Steel AISI 1045 is stiffer: Young's modulus 210 GPa against 1.94 GPa for Plastic PETG, so the same part in Steel AISI 1045 deflects less under the same load.
Which is lighter for the same job, Plastic PETG or Steel AISI 1045?
For the same stiffness or strength: Plastic PETG is lighter for a stiff panel or plate, strong beam, strong panel or plate; Steel AISI 1045 is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie.
| Part that must be | Plastic PETG | Steel AISI 1045 |
|---|---|---|
| Stiff rod or tie (tension) | 17.6x heavier | lighter |
| Stiff beam (bending) | 1.69x heavier | lighter |
| Stiff panel or plate | lighter | 29% heavier |
| Strong rod or tie | 1.87x heavier | lighter |
| Strong beam | lighter | 21% heavier |
| Strong panel or plate | lighter | 1.81x heavier |
For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).
Which conducts heat better, Plastic PETG or Steel AISI 1045?
Steel AISI 1045 conducts heat better: 42.5 W/m·K against 0.21 W/m·K for Plastic PETG.
Which expands less with temperature?
Steel AISI 1045 expands less: 12 µm/m·K against 51 µm/m·K for Plastic PETG.