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Plastic PMMA vs. Steel AISI 4340

Compare Plastic PMMA vs. Steel AISI 4340 strength, stiffness, weight and thermal properties.

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Plastic PMMABulk polymer (molded or machined)
Steel AISI 4340Wrought
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Mechanical
Yield strengthnot given (tensile used)1,035MPasourcetypical, transverse
Ultimate tensile strength80MPasourcetypical, 23 °C1,140MPasourcetypical, transverse
Compressive strength110MPasourcecompressive yield stress, typicalnot sourced
Flexural strength115MPasourcetypicalnot sourced
Elongation at break5.5%sourcetypical18%sourcetypical, transverse
Young's modulus (stiffness)3.3GPasourcetypical, short-term200GPasourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)
Density1,190kg/m³sourcetypical6.59x lighter7,840kg/m³sourcetypical
Strength to weight67.2kN·m/kg132kN·m/kg1.96x higher
Stiffness to weight2.77MN·m/kg25.5MN·m/kg9.19x higher
Poisson's ratio0.37sourcetypical0.32sourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)
Shear modulus1.2GPa75.7GPa62.9x stiffer in shear
Bulk modulus4.23GPa185GPa
Speed of sound1,665m/s5,049m/s
Thermal
Thermal conductivity0.19W/m·Ksourcetypical37.5W/m·Ksourcetypical197x more heat through a fin
Thermal expansion70µm/m·Ksource0-50 °C11.3µm/m·Ksourcemean, -18 to 93 °C
100 mm part over a 50 °C swing350µm growth56.5µm growth6.19x less
Specific heat1,470J/kg·Ksourcetypical448J/kg·Ksourcetypical
Heats up and cools (diffusivity)0.109mm²/s10.7mm²/s98.2x faster
Thermal shock resistance41.5W/m11,678W/m282x more resistant
Max service temperature80°Csourcemax. permanent service temperaturenot sourced
Values forRöhm PLEXIGLAS GS 0F00 cast acrylic sheet, typical values at 23 °C / 50 % RH (Röhm Technical Information Ref. No. 211-1)Carpenter (Latrobe) Lescalloy 4340 VAC-ARC datasheet; mechanical row for 1100 °F temper; physical properties grade-level

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic PMMA stronger than Steel AISI 4340?

Steel AISI 4340 is stronger: its yield strength is 1,035 MPa against tensile strength 80 MPa for Plastic PMMA (12.9x).

Which is lighter, Plastic PMMA or Steel AISI 4340?

Plastic PMMA is lighter: 1,190 kg/m³ against 7,840 kg/m³ for Steel AISI 4340.

Which is stiffer, Plastic PMMA or Steel AISI 4340?

Steel AISI 4340 is stiffer: Young's modulus 200 GPa against 3.3 GPa for Plastic PMMA, so the same part in Steel AISI 4340 deflects less under the same load.

Which is lighter for the same job, Plastic PMMA or Steel AISI 4340?

For the same stiffness or strength: Plastic PMMA is lighter for a stiff panel or plate, strong beam, strong panel or plate; Steel AISI 4340 is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie.

Part that must bePlastic PMMASteel AISI 4340
Stiff rod or tie (tension)9.19x heavierlighter
Stiff beam (bending)18% heavierlighter
Stiff panel or platelighter1.68x heavier
Strong rod or tie1.96x heavierlighter
Strong beamlighter20% heavier
Strong panel or platelighter1.83x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic PMMA or Steel AISI 4340?

Steel AISI 4340 conducts heat better: 37.5 W/m·K against 0.19 W/m·K for Plastic PMMA.

Which expands less with temperature?

Steel AISI 4340 expands less: 11.3 µm/m·K against 70 µm/m·K for Plastic PMMA.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropyleneFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic PMMASteel AISI 4340
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropyleneFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic PMMASteel AISI 4340
Strength against density

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