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Plastic PTFE vs. DMLS Ti-6Al-4V ELI Titanium

Compare Plastic PTFE vs. DMLS Ti-6Al-4V ELI Titanium strength, stiffness, weight and thermal properties.

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Plastic PTFEBulk polymer (molded or machined)
DMLS Ti-6Al-4V ELI Titanium3D printed metal (DMLS)
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Mechanical
Yield strength9MPasourcetypical yield strength at 23 °C (Teflon PTFE, Table 8)1,100MPasourcetypical, as built, average of horizontal + vertical (M400)
Ultimate tensile strength39.3MPasourcetypical, skived tape 0.13 mm1,270MPasourcetypical, as built, average of horizontal + vertical (M400)
Elongation at break350%sourcetypical, skived tape 0.13 mm8.7%sourcetypical at break, as built (M400)
Young's modulus (stiffness)not sourced110GPasourcesame maker and process, sibling grade: EOS Titanium Ti64 (Grade 5) on EOS M 290, as built, XY and Z, typical
Density2,160kg/m³sourcetypical (standard specific gravity, ASTM D4894)4,400kg/m³sourcetypical part density (ISO 3369), M400
Strength to weight4.17kN·m/kg250kN·m/kg60x higher
Stiffness to weightnot sourced25MN·m/kg
Poisson's ratio0.46sourcetypical, 23 °C (Teflon PTFE resins, Chemours handbook)0.342sourcewrought TIMETAL 6-4 (TIMET measurement, mean of 10); composition-level, not DMLS-measured
Shear modulusnot sourced41GPa
Bulk modulusnot sourced116GPa
Speed of soundnot sourced5,000m/s
Thermal
Thermal conductivity0.25W/m·Ksourcetypical, granular resin, 4.6 mm specimen6.6W/m·Ksourcebase material: wrought Ti-6Al-4V / 6-4 ELI (TIMET datasheet), 20 °C
Thermal expansion100µm/m·Ksourcetypical, granular resin, 23-60 °C (ASTM E228)9µm/m·Ksourcemean 25-100 °C, ASTM E228; EOS Ti64 Grade 23 (=ELI) on EOS M 290 40 µm; condition not stated (sheet's mechanical data are heat treated)
100 mm part over a 50 °C swing500µm growth45µm growth11.1x less
Specific heat1,400J/kg·Ksourcetypical, granular resin, 20 °C (ASTM D4591)580J/kg·Ksourcebase material: wrought Ti-6Al-4V / 6-4 ELI (TIMET datasheet), 20 °C
Heats up and cools (diffusivity)0.0827mm²/s2.59mm²/s31.3x faster
Thermal shock resistancenot sourced4,825W/m
Melting point327°Csourcesecond melting peak (sintered polymer), +/-101,630–1,650°Csourcemelting range, wrought TIMETAL 6-4 (composition-level)
Max service temperature260°Csourceservice temperature (Chemours general Teflon PTFE statement)not sourced
Values forChemours Teflon PTFE 7C X granular molding resin, typical values (tensile/elongation measured on 0.13 mm skived tape)EOS Titanium Ti64ELI (powder 9011-0040; ASTM F136/F3001, i.e. Grade 23) on EOS M400 SF, parameter set Ti64ELI_030_FlexM400_100, 30 µm, as built; ISO 6892-1 A14

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS Ti-6Al-4V ELI Titanium is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic PTFE stronger than DMLS Ti-6Al-4V ELI Titanium?

DMLS Ti-6Al-4V ELI Titanium is stronger: its yield strength is 1,100 MPa against 9 MPa for Plastic PTFE (122x).

Which is lighter, Plastic PTFE or DMLS Ti-6Al-4V ELI Titanium?

Plastic PTFE is lighter: 2,160 kg/m³ against 4,400 kg/m³ for DMLS Ti-6Al-4V ELI Titanium.

Which is lighter for the same job, Plastic PTFE or DMLS Ti-6Al-4V ELI Titanium?

For the same stiffness or strength: DMLS Ti-6Al-4V ELI Titanium is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic PTFEDMLS Ti-6Al-4V ELI Titanium
Strong rod or tie60x heavierlighter
Strong beam12.1x heavierlighter
Strong panel or plate5.43x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic PTFE or DMLS Ti-6Al-4V ELI Titanium?

DMLS Ti-6Al-4V ELI Titanium conducts heat better: 6.6 W/m·K against 0.25 W/m·K for Plastic PTFE.

Which expands less with temperature?

DMLS Ti-6Al-4V ELI Titanium expands less: 9 µm/m·K against 100 µm/m·K for Plastic PTFE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelDMLS Ti-6Al-4V ELI Titanium
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic PTFEDMLS Ti-6Al-4V ELI Titanium
Strength against density

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