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FDM HIPS vs. Plastic PTFE

Compare FDM HIPS vs. Plastic PTFE strength, stiffness, weight and thermal properties.

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FDM HIPS3D printed (FDM)
Plastic PTFEBulk polymer (molded or machined)
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Mechanical
Yield strengthnot given (tensile used)9MPasourcetypical yield strength at 23 °C (Teflon PTFE, Table 8)
Ultimate tensile strength18.4MPasourcetypical39.3MPasourcetypical, skived tape 0.13 mm
Flexural strength31.8MPasourcetypicalnot sourced
Elongation at break1.4%sourcetypical350%sourcetypical, skived tape 0.13 mm
Young's modulus (stiffness)1.59GPasourcetypicalnot sourced
Density1,023kg/m³sourcetypical2,160kg/m³sourcetypical (standard specific gravity, ASTM D4894)
Strength to weight18kN·m/kg4.32x higher4.17kN·m/kg
Stiffness to weight1.55MN·m/kgnot sourced
Poisson's rationot sourced0.46sourcetypical, 23 °C (Teflon PTFE resins, Chemours handbook)
Shear modulusnot sourcednot sourced
Bulk modulusnot sourcednot sourced
Speed of sound1,246m/snot sourced
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical0.25W/m·Ksourcetypical, granular resin, 4.6 mm specimen
Thermal expansion80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical100µm/m·Ksourcetypical, granular resin, 23-60 °C (ASTM E228)
100 mm part over a 50 °C swing400µm growth25% less500µm growth
Specific heatnot sourced1,400J/kg·Ksourcetypical, granular resin, 20 °C (ASTM D4591)
Heats up and cools (diffusivity)not sourced0.0827mm²/s
Thermal shock resistancenot sourcednot sourced
Melting pointnot sourced327°Csourcesecond melting peak (sintered polymer), +/-10
Glass transition99°Csourcetypicalnot sourced
Max service temperature86°CsourceHDT 1.8 MPa260°Csourceservice temperature (Chemours general Teflon PTFE statement)
Values forBASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.Chemours Teflon PTFE 7C X granular molding resin, typical values (tensile/elongation measured on 0.13 mm skived tape)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM HIPS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM HIPS stronger than Plastic PTFE?

FDM HIPS is stronger: its tensile strength is 18.4 MPa against yield strength 9 MPa for Plastic PTFE (2.04x).

Which is lighter, FDM HIPS or Plastic PTFE?

FDM HIPS is lighter: 1,023 kg/m³ against 2,160 kg/m³ for Plastic PTFE.

Which is lighter for the same job, FDM HIPS or Plastic PTFE?

For the same stiffness or strength: FDM HIPS is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beFDM HIPSPlastic PTFE
Strong rod or tielighter4.32x heavier
Strong beamlighter3.4x heavier
Strong panel or platelighter3.02x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, FDM HIPS or Plastic PTFE?

Plastic PTFE conducts heat better: 0.25 W/m·K against 0.17 W/m·K for FDM HIPS.

Which expands less with temperature?

FDM HIPS expands less: 80 µm/m·K against 100 µm/m·K for Plastic PTFE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM HIPS
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM HIPSPlastic PTFE
Strength against density

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