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FDM HIPS vs. Rubber

Compare FDM HIPS vs. Rubber strength, stiffness, weight and thermal properties.

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FDM HIPS3D printed (FDM)
RubberBulk polymer (molded or machined)
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Mechanical
Yield strengthnot given (tensile used)not given (tensile used)
Ultimate tensile strength18.4MPasourcetypical23MPasourcetypical25% stronger
Flexural strength31.8MPasourcetypicalnot sourced
Elongation at break1.4%sourcetypical830%sourcetypical593x more ductile
Young's modulus (stiffness)1.59GPasourcetypicalnot sourced
Density1,023kg/m³sourcetypical960kg/m³sourcetypical (specific gravity)
Strength to weight18kN·m/kg24kN·m/kg33% higher
Stiffness to weight1.55MN·m/kgnot sourced
Poisson's rationot sourced0.5sourcegovernment (NBS J. Res. 68A, 1964): computed by NBS for peroxide-cured gum NR vulcanizate, 25 °C, infinitesimal deformation0.49 in the solver: the linear element locks as the ratio nears 0.5 (nearly incompressible).
Shear modulusnot sourcednot sourced
Bulk modulusnot sourcednot sourced
Speed of sound1,246m/snot sourced
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical0.151W/m·Ksourcegovernment selected value (US Army Natick Laboratories TR 66-49-PR, 1966), soft vulcanized natural rubber, 25 °C
Thermal expansion80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typicalnot sourced
100 mm part over a 50 °C swing400µm growthnot sourced
Specific heatnot sourced1,881J/kg·Ksourcegovernment (NBS J. Res. 68A, Table 7; values observed for unvulcanized NR by Bekkedahl and Matheson), 25 °C
Heats up and cools (diffusivity)not sourced0.0836mm²/s
Thermal shock resistancenot sourcednot sourced
Glass transition99°Csourcetypicalnot sourced
Max service temperature86°CsourceHDT 1.8 MPa70°Csourcecontinuous use operating range
Values forBASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.Weir Minerals Linatex Premium rubber (95 % natural rubber), typical physical properties, spec sheet WMD0118/202305

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM HIPS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM HIPS stronger than Rubber?

Rubber is stronger: its tensile strength is 23 MPa against 18.4 MPa for FDM HIPS (25%).

Which is lighter, FDM HIPS or Rubber?

Rubber is lighter: 960 kg/m³ against 1,023 kg/m³ for FDM HIPS.

Which is lighter for the same job, FDM HIPS or Rubber?

For the same stiffness or strength: Rubber is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beFDM HIPSRubber
Strong rod or tie33% heavierlighter
Strong beam24% heavierlighter
Strong panel or plate19% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, FDM HIPS or Rubber?

Rubber stretches further before it breaks: 830% elongation at break against 1.4% for FDM HIPS.

Which conducts heat better, FDM HIPS or Rubber?

FDM HIPS conducts heat better: 0.17 W/m·K against 0.151 W/m·K for Rubber.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM HIPS
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM HIPSRubber
Strength against density

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