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Plastic ABS vs. FDM HIPS

Compare Plastic ABS vs. FDM HIPS strength, stiffness, weight and thermal properties.

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Plastic ABS3D printed (FDM)
FDM HIPS3D printed (FDM)
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Mechanical
Yield strength38.1MPasourcetypicalnot given (tensile used)
Ultimate tensile strength38.1MPasourcetypical, peak stress (= stress at yield)18.4MPasourcetypical
Flexural strength61.1MPasourcetypical1.92x stronger in bending31.8MPasourcetypical
Elongation at break4.6%sourcetypical3.29x more ductile1.4%sourcetypical
Young's modulus (stiffness)1.96GPasourcetypical24% stiffer1.59GPasourcetypical
Density1,100kg/m³sourcetypical1,023kg/m³sourcetypical
Strength to weight34.6kN·m/kg1.93x higher18kN·m/kg
Stiffness to weight1.78MN·m/kg15% higher1.55MN·m/kg
Poisson's ratio0.39sourcebase material: ABS family typical (Covestro Part and Mold Design guide, Table 3-1)not sourced
Shear modulus0.706GPanot sourced
Bulk modulus2.97GPanot sourced
Speed of sound1,336m/s1,246m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution Terluran GP-22 injection-molding ABS, typical0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical
Thermal expansion80–110µm/m·Ksourcebase material: INEOS Styrolution Terluran GP-22 injection-molding ABS, range80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical
100 mm part over a 50 °C swing475µm growth400µm growth19% less
Specific heatnot sourcednot sourced
Heats up and cools (diffusivity)not sourcednot sourced
Thermal shock resistance21.2W/mnot sourced
Glass transition101°Csourcetypical99°Csourcetypical
Max service temperature86.6°CsourceHDT 0.455 MPa (printed specimens)86°CsourceHDT 1.8 MPa
Values forUltimaker ABS, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v5.00, April 20, 2022.BASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic ABS and FDM HIPS are 3D printed: their properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic ABS stronger than FDM HIPS?

Plastic ABS is stronger: its yield strength is 38.1 MPa against tensile strength 18.4 MPa for FDM HIPS (2.07x).

Which is lighter, Plastic ABS or FDM HIPS?

FDM HIPS is lighter: 1,023 kg/m³ against 1,100 kg/m³ for Plastic ABS.

Which is stiffer, Plastic ABS or FDM HIPS?

Plastic ABS is stiffer: Young's modulus 1.96 GPa against 1.59 GPa for FDM HIPS, so the same part in Plastic ABS deflects less under the same load.

Which is lighter for the same job, Plastic ABS or FDM HIPS?

For the same stiffness or strength: Plastic ABS is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic ABSFDM HIPS
Stiff rod or tie (tension)lighter15% heavier
Stiff beam (bending)lighter3% heavier
Stiff panel or plateabout equalabout equal
Strong rod or tielighter1.93x heavier
Strong beamlighter1.51x heavier
Strong panel or platelighter34% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, Plastic ABS or FDM HIPS?

Plastic ABS stretches further before it breaks: 4.6% elongation at break against 1.4% for FDM HIPS.

Which conducts heat better, Plastic ABS or FDM HIPS?

Plastic ABS conducts heat better: 0.17 W/m·K against 0.17 W/m·K for FDM HIPS.

Which expands less with temperature?

FDM HIPS expands less: 80 µm/m·K against 95 µm/m·K for Plastic ABS.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic ABSFDM HIPS
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic ABSFDM HIPS
Strength against density

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