Materials / Compare

FDM HIPS vs. Plastic Polypropylene

Compare FDM HIPS vs. Plastic Polypropylene strength, stiffness, weight and thermal properties.

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FDM HIPS3D printed (FDM)
Plastic PolypropyleneBulk polymer (molded or machined)
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Mechanical
Yield strengthnot given (tensile used)33MPasourcetypical, tensile stress at yield ISO 527
Ultimate tensile strength18.4MPasourcetypicalnot sourced
Flexural strength31.8MPasourcetypicalnot sourced
Elongation at break1.4%sourcetypicalnot sourced
Young's modulus (stiffness)1.59GPasourcetypical1.45GPasourcetypical, tensile modulus ISO 527
Density1,023kg/m³sourcetypical900kg/m³sourcetypical, 23 °C ISO 1183-1
Strength to weight18kN·m/kg36.7kN·m/kg2.04x higher
Stiffness to weight1.55MN·m/kg1.61MN·m/kg4% higher
Poisson's rationot sourced0.42sourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)
Shear modulusnot sourced0.511GPa
Bulk modulusnot sourced3.02GPa
Speed of sound1,246m/s1,269m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical0.17–0.22W/m·Ksourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)
Thermal expansion80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical80–100µm/m·Ksourcebase material: polypropylene homopolymer family (INEOS Olefins & Polymers USA, Typical Engineering Properties of Polypropylene)
100 mm part over a 50 °C swing400µm growth13% less450µm growth
Specific heatnot sourcednot sourced
Heats up and cools (diffusivity)not sourcednot sourced
Thermal shock resistancenot sourced28.6W/m
Glass transition99°Csourcetypicalnot sourced
Max service temperature86°CsourceHDT 1.8 MPa90°CsourceHDT 0.45 MPa (ISO 75B), unannealed
Values forBASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.LyondellBasell Moplen HP501H polypropylene homopolymer (general purpose), typical ISO values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM HIPS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM HIPS stronger than Plastic Polypropylene?

Plastic Polypropylene is stronger: its yield strength is 33 MPa against tensile strength 18.4 MPa for FDM HIPS (1.79x).

Which is lighter, FDM HIPS or Plastic Polypropylene?

Plastic Polypropylene is lighter: 900 kg/m³ against 1,023 kg/m³ for FDM HIPS.

Which is stiffer, FDM HIPS or Plastic Polypropylene?

FDM HIPS is stiffer: Young's modulus 1.59 GPa against 1.45 GPa for Plastic Polypropylene, so the same part in FDM HIPS deflects less under the same load.

Which is lighter for the same job, FDM HIPS or Plastic Polypropylene?

For the same stiffness or strength: Plastic Polypropylene is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beFDM HIPSPlastic Polypropylene
Stiff rod or tie (tension)4% heavierlighter
Stiff beam (bending)9% heavierlighter
Stiff panel or plate10% heavierlighter
Strong rod or tie2.04x heavierlighter
Strong beam1.68x heavierlighter
Strong panel or plate1.52x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, FDM HIPS or Plastic Polypropylene?

Plastic Polypropylene conducts heat better: 0.195 W/m·K against 0.17 W/m·K for FDM HIPS.

Which expands less with temperature?

FDM HIPS expands less: 80 µm/m·K against 90 µm/m·K for Plastic Polypropylene.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM HIPSPlastic Polypropylene
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM HIPSPlastic Polypropylene
Strength against density

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