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Stainless 316 vs. Steel AISI 1045

Compare Stainless 316 vs. Steel AISI 1045 strength, stiffness, weight and thermal properties.

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Stainless 316Wrought
Steel AISI 1045Wrought
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Mechanical
Yield strength265MPasourcetypical (representative), annealed 1.0 mm sheet531MPasourceproducer-stated, cold drawn
Ultimate tensile strength583MPasourcetypical (representative), annealed 1.0 mm sheet627MPasourceproducer-stated, cold drawn
Elongation at break61%sourcetypical (representative), annealed, in 2 in. (51 mm)12%sourcein 2 in (50.8 mm)
Young's modulus (stiffness)200GPasourcetypical, in tension210GPasourcetypical
Density8,027kg/m³sourcetypical7,800kg/m³sourcetypical
Strength to weight33kN·m/kg68.1kN·m/kg2.06x higher
Stiffness to weight24.9MN·m/kg26.9MN·m/kg8% higher
Poisson's ratio0.3sourcedesign value (structural stainless steels)0.3sourcetypical
Shear modulus76.9GPa80.8GPa5% stiffer in shear
Bulk modulus167GPa175GPa
Speed of sound4,992m/s5,189m/s
Thermal
Thermal conductivity14.6W/m·Ksource20–100 °C40–45W/m·Ksourcetypical range, ambient
Thermal expansion16.5µm/m·Ksourcemean, 20–100 °C12µm/m·Ksourcetypical, mean 20-300 °C
100 mm part over a 50 °C swing82.5µm growth60µm growth37% less
Specific heat450J/kg·Ksourceat 20 °C460–480J/kg·Ksourcetypical range, 50/100 °C
Heats up and cools (diffusivity)4.04mm²/s11.6mm²/s2.87x faster
Thermal shock resistance821W/m6,269W/m7.64x more resistant
Melting point1,390–1,440°Csourcemelting rangenot sourced
Max service temperature871–899°Csourceoxidation (scaling) limit in airnot sourced
Values forATI 316 (UNS S31600), annealed 1.0 mm sheet, ATI technical data sheet (2012); Poisson's ratio from the Nickel Institute/SCI structural stainless design manualAISI 1045 cold drawn bar (Niagara LaSalle) for mechanical; Ovako C45 (lists 'SAE 1045' as a similar designation) for physical constants

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Stainless 316 stronger than Steel AISI 1045?

Steel AISI 1045 is stronger: its yield strength is 531 MPa against 265 MPa for Stainless 316 (2x).

Which is lighter, Stainless 316 or Steel AISI 1045?

Steel AISI 1045 is lighter: 7,800 kg/m³ against 8,027 kg/m³ for Stainless 316.

Which is stiffer, Stainless 316 or Steel AISI 1045?

Steel AISI 1045 is stiffer: Young's modulus 210 GPa against 200 GPa for Stainless 316, so the same part in Steel AISI 1045 deflects less under the same load.

Which is lighter for the same job, Stainless 316 or Steel AISI 1045?

For the same stiffness or strength: Steel AISI 1045 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beStainless 316Steel AISI 1045
Stiff rod or tie (tension)8% heavierlighter
Stiff beam (bending)5% heavierlighter
Stiff panel or plate5% heavierlighter
Strong rod or tie2.06x heavierlighter
Strong beam1.64x heavierlighter
Strong panel or plate46% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Stainless 316 or Steel AISI 1045?

Steel AISI 1045 conducts heat better: 42.5 W/m·K against 14.6 W/m·K for Stainless 316.

Which expands less with temperature?

Steel AISI 1045 expands less: 12 µm/m·K against 16.5 µm/m·K for Stainless 316.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelStainless 316Steel AISI 1045
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickStainless 316Steel AISI 1045
Strength against density

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